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8.

When installing a MAGURA on a suspension fork, some fork boosters may cause 

clearance problems. The suspension spacers (available as an accessory) move the ad-
aptors forward for better clearance of the black elbows. They are installed 

instead

of the

U-washers and come with a 2mm allen set screw to fix them to the canti-studs, thereby 
eliminating the chance of losing one when the quick release is open.

9.

Adjust the black elbow of the right adaptor side accordingly. Mount the right ad-

aptor. Pass the quick release 

over

the quick release screw.

Position the brake cylinder

in the adaptor bracket so that the pads are parallel to the rim. 

Distance rim/pad

2mm. 

Black elbow must block against the fork or frame! 

Close the quick release. It

points up when closed.

The quick release tension is adjusted by turning in the hourglass bolt clock-

wise, preferably when the quick release is CLOSED.

10. 

Former MAGURA models came with a silver elbow. You need a 13mm open end

wrench for correct adjustment (arrow). 

The black and silver elbows are not inter-compatible!

11. A perfect aligned MAGURA brake: 

- brake pads 

parallel

to the rim, distance pad/rim 2mm on both sides.

- Connection hose between the brake cylinders points inboard, i.e. frame/fork.
- Black elbows block against the fork or frame.
- Quick release points up when it is closed. Check the quick release tension when it is 
closed and increase it, if necessary, by turning in the hourglass bolt (3) clockwise.

Now tighten the fitting bolts (allen key 5mm):

upper bolts 1: 

(Tightening torque 4Nm/34 in.lbs)

center bolt 2: 

(Tightening torque 6Nm/51 in.lbs)

hourglass bolt 3: 

(Tightening torque 4,5Nm/39 in.lbs)

12. Installation of the STANDARD brake booster

. The side with the single wide

hole is mounted on the quick release side of the adaptor. Do not forget the washer under
the head of the fitting bolt (arrow 1). 

(Tightening torque 4Nm/34 in.lbs). 

On the oppo-

site side one of the round holes just slips over the existing bolt. If ever your tyre should
touch the booster here (arrow 2) just cut it off with a wire-cutter.

Summary of Contents for MAGURA HYDRAULIC BRAKE

Page 1: ...Deutsch English Fran ais Nederlands Italiano Espa ol printed in germany MAGURA 2003 All rights reserved W O R K S H O P 2004 w w w m a g u r a c o m...

Page 2: ...ed view 18 19 Summary WARNING This symbol means possible danger for your health and even life if you do not follow the instructions given respectively if the necessary safety measures are not followed...

Page 3: ...formation about the safe installation operation and maintenance of your MAGURA rim brakes We urge you to read it carefully become familiar with its contents and follow our recommendations to help make...

Page 4: ...Take your bicycle to a safe area to learn the proper braking technique and operation of your new brakes and your bike 2 Check that the front brake is still actuated by the lever on the side you are us...

Page 5: ...n the owner s manual of your bicycle Never use your bicycle if any of the points mentioned above relate to your bicycle Consult a professional bike mechanic if you feel unsure A faulty bicycle may res...

Page 6: ...ack your MAGURA brake and arrange all parts The quantities mentioned here refer to after market sales boxes including a complete brake set 1 Preassembled brake filled and bled ready for mounting 2 pie...

Page 7: ...black elbows arrow 1 are adjustable and point preferably downwards for better tire clearance They MUST ALWAYS block against the fork or frame 4 Loosen the bolts allen key 5mm slightly to adjust the sl...

Page 8: ...LOSED 10 Former MAGURA models came with a silver elbow You need a 13mm open end wrench for correct adjustment arrow The black and silver elbows are not inter compatible 11 A perfect aligned MAGURA bra...

Page 9: ...rque 4Nm 34 in lbs Begin with the LEFT slave cylinder 3 Place the RAT booster as shown against the adaptor 4 Mount the unit onto the canti stud 5 Tightening torque 6 Nm 51 in lbs 6 Proceed on the oppo...

Page 10: ...ke pads Quick release tension is adjusted similar to standard version c f page 8 2 Close the quick release Push the brake cylinder back towards the fork Close the quick release by doing the same That...

Page 11: ...included in the kit Measure the distance between both cablestops Due to shrinkage cut a length of heatshrink tube that is 10mm longer than the measured distance 4 Slide the fixed barrel of the carrie...

Page 12: ...t and a new olive on the hose When you use the formerly used brass colored olives the grooved side arrow points toward the sleeve nut 9 The black olive cannot be mounted incorrectly as it is symetrica...

Page 13: ...as shown When the red TPA HS 33 models is turned all the way in the 4mm allen bolt is in flush with the lever blade HS 11 the 2mm allen bolt is in flush with the barrel it is time to change the pads...

Page 14: ...e cylinder Fit filled syringe and filler tube and fix it with an 8mm open end wrench 4 Turn the brake lever HS 33 11 horizontal on the handlebar so that the bleed bolt is at the highest position Turn...

Page 15: ...e brake now has to be re filled as described in the chapter filling and bleeding Further repair tips In case of a damaged brake cylinder crossover hose proceed as described above from points 1 to 4 Sp...

Page 16: ...423 race oriented brake pad for polished rim surfaces Excellent for trials grey 0321 407 standard brake pad for hard anodized black and ceramic coated rims green GREENFROG 0720 439 race oriented brak...

Page 17: ...f Available as kit for a complete brake set 0720 846 and as single hose in a 1700mm length 0721 203 4 Hose guides 0721 214 for all those who care for a clean and esthetic hose routing along the toptub...

Page 18: ...S 11 black left 1500mm 0721 083 right 1500mm 0721 082 M6 M6 Race line yellow 0720900 silver 0720902 black 0721238 M6 M8 Race line yellow 0720901 silver 0720903 black 0721239 grey 4 pieces 0321 407 bla...

Page 19: ...ided hose for 2 brakes 0720 846 10x 0720924 quick release black 0720784 quick release silver 0721158 10x 0721186 4Nm 34 in lbs 10x 0721188 10x 0720 934 6Nm 51 in lbs 2x 0721184 2x 0720 433 10x 0720 44...

Page 20: ...International phone 06 6536 0901 fax 06 6536 0907 mcinter mx1 alpha web ne jp Korea MAGURA ASIA Inc phone 886 4 23283739 fax 886 4 23283734 service magura com tw Luxemburg Transmission phone 0032 10...

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