MAHA MPJ 16.5/1200 2S FA, Original Operating Instructions

Page 1: ...MPJ 16 5 1200 2S 3S Pit Jack Original Operating Instructions BA551501 en MPJ 16 5 1200 2S FA MPJ 16 5 1200 2S TA MPJ 16 5 1200 2S HA MPJ 16 5 1200 3S FA MPJ 16 5 1200 3S TA...

Page 2: ...e event of the grant of a patent utility model or design The contents of this edition have been checked with great care However errors cannot be fully excluded Subject to technical change without noti...

Page 3: ...nd Operating Principle 10 2 2 Compressed Air Supply 10 2 3 Sample Nameplate 11 2 4 Technical Data 11 3 Transport and Storage 13 4 Installation and Initial Operation 13 5 Operation 20 5 1 Controls and...

Page 4: ...4 BA551501 en...

Page 5: ...1 1 Personal Injury DANGER indicates an immediate hazard which if not avoided will result in death or severe personal injury WARNING indicates a potential hazard which if not avoided could result in d...

Page 6: ...dified without the express written consent of the manufacturer In case of non compliance the declaration of conformity be comes void 1 3 Inappropriate Use WARNING Use in any manner other than that int...

Page 7: ...tioning of the jack under the load may only be carried out by trained per sonnel The vehicle or vehicle components may only be picked up at the points pro vided for this purpose After briefly lifting...

Page 8: ...the pick up point must be taken to prevent tipping before the jack is lifted again Before lowering the operator must ensure that there are no objects in the movement range of the jack and load Load h...

Page 9: ...ng and lowering itself on its own or distortion of the supporting components immediately lower the lift or pro vide support In case of malfunction or repair disconnect the pit jack from the air supply...

Page 10: ...umatic pit jacks with rapid control the oil in the tank is pressurised by compressed air This displaces the oil and the piston quickly reaches the lifting point In the version with air motor LM this u...

Page 11: ...200 mm Max lifting height in X carriage 2077 mm 1883 mm Noise emission 78 dB A Load capacity 16 500 kg Ambient temperature 5 to 40 C Internal diameter pin 45 mm Outside diameter piston rod 80 mm Heigh...

Page 12: ...12 BA551501 en A B C...

Page 13: ...ing into account size weight and the centre of gravity Store the packages in a covered area protected from direct sunlight at a low humidity and with temperatures between 0 40 C 32 104 F Do not stack...

Page 14: ...ion with the manufac turer For reasons of work safety the jack must be disconnected from the car riage during the installation process To do this loosen all four hex screws A as marked in Fig 1 When u...

Page 15: ...51501 en 15 2 Secure the freely moving axles against uncontrolled movement in the carriage Lower the carriage and jack into the pit using a suitable hoist Schematic diagram Suitable slings must be use...

Page 16: ...f the carriage to the respective pit dimen sion To do this loosen the hex screws B Make sure that both side parts are extended as far as possible see di mension X Secure the extensions with hex screws...

Page 17: ...screws A Fig 1 with a tightening torque of 85 5 Nm to fix the jack For all carriage variants note that the collar of the carriage rollers or the entire carriage in particular must be able to move free...

Page 18: ...For carriage variants Z adjust the deflector rollers to the pit width and fix them in place by hand tightening the cylinder screws C The carriage rollers must run securely on the rails over the entir...

Page 19: ...BA551501 en 19 6 If replacements are necessary note the mounting position of the carrier a Top c Tracks of the jack rollers b Bottom b 6 a c...

Page 20: ...20 BA551501 en 5 Operation 5 1 Controls and Indicators 5 1 1 Double Telescopic Jack A B C D E F G H I J K L...

Page 21: ...remote control with magnetic holder D Oil sight glass E Lowering spindle F Foot pedal G Load lift control manually operated H Rapid control manually operated I Maintenance unit J Quick coupler K Rapid...

Page 22: ...22 BA551501 en 5 1 2 Triple Telescopic Jack G F H I A J B C K D E...

Page 23: ...d extends a little further after the button is released Danger of crushing between piston rod load handling attachment and vehicle Load lift Load lift is controlled via load lift control foot pedal or...

Page 24: ...of changes in the centre of gravity of the load e g in case of differ ent amounts of fuel in asymmetric fuel systems If necessary use suitable lifting accessories Take note of the operating instructio...

Page 25: ...BA551501 en 25 Permissible Extension for Pit Jack and Support Systems...

Page 26: ...only by authorised and trained service tech nicians provided by the manufacturer licensed dealers or service partners In case of non compliance the manufacturer s warranty becomes void 6 2 Care Instru...

Page 27: ...ass hydraulic oil must be topped up Replace the hydraulic oil depending on ageing water absorption and conta mination but after six years at the latest Only use hydraulic oil of the same specification...

Page 28: ...unit The oil nebuliser must be adjusted so that approx 1 drop of oil is consumed per stroke This is done by means of a slotted screwdriver which is inserted through the opening in the pneumatic cover...

Page 29: ...BA551501 en 29 A Pressure gauge B Air connection with pre filter C Condensate drain D Oil regulating screw E Oil sight glass of the maintenance unit A B C D E...

Page 30: ...ir motor running dry no oil in the maintenance unit Top up oil Air pressure too low local cause Contact service Valve levers blocked mechanical local cause Contact service Control or valve blocked by...

Page 31: ...spring not fully closed Close lowering spindle Load valves leaking Contact service Unloaded rams are raising slowly at first then get suddenly faster Fluid level too low due to shipping damage or norm...

Page 32: ...a qualified person during the annual safety inspection 8 Dismantling Decommissioning and dismantling of the equipment may be done only by specially authorized and trained personnel provided by the man...

Page 33: ...ealth regulations both in design and construction required by the EC directives stated below This declaration becomes void if any change is made to the product that was not discussed and approved by n...