Mahindra e Max 22 HSTs, Operator'S Manual

Page 1: ...The Mahindra Group Mahindra USA INC 9020 Jackrabbit Road Houston Texas 77095 1 877 449 7771 Mahindrausa com...

Page 2: ...Mahindra USA INC 9020 Jackrabbit Road Houston Texas 77095 1 877 449 7771 Mahindrausa com...

Page 3: ...resolving it WARNING CALIFORNIA Proposition 65 Warning The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive har...

Page 4: ...ions Section B 24 26 27 28 46 10 Lubrication Maintenance Section C 11 CABIN Section D 12 Specifications 47 66 67 72 73 76 p 13 Fuel saving Tips 14 Fault Tracking 15 Wiring Diagram 16 Tractor History C...

Page 5: ...HE PRODUCT Stamped position of the chassis number The manufacturer warrants this product and full details of the warranty are provided on a separate warranty schedule SERVICE Service is available from...

Page 6: ...at the routine services as specified in this manual are carried out at the recommended intervals Read this manual carefully and keep it in a convenient place for future reference If at any time you re...

Page 7: ...ors are kept informed of the latest methods of servicing tractors They stock genuine spare parts and are backed by the Company s full support Through this manual the use of the terms LEFT RIGHT FRONT...

Page 8: ...t Power Take Off are fitted with an electro hydraulic Clutch Assy The Rear PTO and Mid PTO can be operated together or separately by a lever e ea O a d d O ca be ope ated toget e o sepa ate y by a eve...

Page 9: ...onal assistance is needed your dealer distributor has direct access to our office When additional assistance is needed your dealer distributor has direct access to our office If you cannot obtain sati...

Page 10: ...upper section of the ROPS frame and take extreme care while driving the tractor with the ROPS frame lowered Do not wear the seat belt with the ROPS lowered and please remember that the fold down facil...

Page 11: ...ns or ropes to the ROPS for pulling purposes this will cause the tractor to tip backwards Always pull from the Tractor drawbar Be careful when driving through door openings or nder lo o erhead objects...

Page 12: ...he seat to the position you want Release the lever Make sure the seat is locked in position check whether it is properly locked in its position Figure 1 identifies the seat fitted to your tractor Chec...

Page 13: ...CAUTION safety signs WARNING CAUTION READ SAFETY INSTRUCTIONS Carefully read all safety instructions given in this manual for your safety Tampering with any of the safety devices can cause serious in...

Page 14: ...eat belt must be worn during machine operation when the machine is equipped with a certified ROPS Failure to do so will reduce or eliminate protection for the operator in the event of a roll over PREC...

Page 15: ...uipment on public roads unless prohibited by state or local regulations U th l i hi l SMV i h d i i bli Use the slow moving vehicle SMV signs when driving on public roads during both day night time un...

Page 16: ...ause holes in clothing and blindness if made contact with eyes For adequate safety always 1 Fill b tt i i ll til t d 1 Fill batteries in a well ventilated area 2 Wear eye protection and acid proof han...

Page 17: ...er disengaged while attending to Safety y g p p Starter Switch or any other work on the tractor SAFETY STARTER SWITCH 1 A clutch operated safety switch is provided on all tractors which allows the sta...

Page 18: ...please ensure that the operator wears clothing which will not get entangled in the moving parts of the tractor or machine as well as protect him or her from the elements When spraying or using chemic...

Page 19: ...gases are very harmful and can cause death 6 Do not work under raised implements 7 When changing wheels or tires ensure that a suitable wheel stand is placed under the axle prior g g p p to removing...

Page 20: ...which will reduce visibility substantially 9 Never start the tractor unless the transmission is out of gear the operator is in the seat and all around safety has been checked 10 Only operate the trac...

Page 21: ...rs 7 Replace all missing illegible or damaged safety signs 8 Keep safety signs clean of dirt and grease Servicing the tractor 1 Keep the tractor in good operating condition for your safety An improper...

Page 22: ...o not operate the tractor in an enclosed building without adequate ventilation Exhaust fumes can cause death 8 Do not park the tractor on a steep slope 9 If power steering or the engine ceases to oper...

Page 23: ...pment always apply the tractor parking brake and block the rear wheels from the front and rear side 4 To avoid injury always move down the flip part of the PTO Do not clean adjust or service PTO drive...

Page 24: ...ter when filling the tank DO Attend to minor adjustments and repairs as soon as necessity is apparent DO All h i l b f i h di fill d ddi h DO Allow the engine to cool before removing the radiator fill...

Page 25: ...ngine running DON T Mount or dismount from the right side of the tractor DON T Tamper the hydraulic control levers upper limit stops DON T Use the draft control lever for the lifting of implements DON...

Page 26: ...machine at all times as reference data as reference data This symbol means ATTENTION YOUR SAFETY IS INVOLVED The message that follows the symbol contains important information about safety Follow the...

Page 27: ...DECALS ON THE CHASSIS 25...

Page 28: ...DECALS AROUND THE SEAT 26...

Page 29: ...w or Minimum Setting Engine Hare Fast or g Coolant temperature Warning Maximum Setting Fuel Level Hazard warning Transmission oil pressure Engine St N t l T i l Stop control Neutral Turn signal Lights...

Page 30: ...familiar with the location and function of all the features of your new tractor Do not start the engine or attempt to drive or operate the tractor until you are fully accustomed to all the controls It...

Page 31: ...serted or removed ON The electric circuit is on GLOW Glow plugs preheat the combustion chamber START The starter motor is engaged When the key is released it will return to the ON position y p HEAD LA...

Page 32: ...he hazard warning lights Left and right turn indicators flash Push the hazard warning light switch again to switch off the hazard warning lights CRUISE CONTROL LEVER Engaging Cruise Control DO NOT eng...

Page 33: ...ediately Oil Pressure Lamp Will go out as soon as the engine starts if the oil pressure is correct If it comes on while the engine is running stop the engine and get expert advice PTO Monitor Lamp Sho...

Page 34: ...easily with its built in yellow colored indicator When the switch is pushed down to start the PTO indicator glows to indicate that the switch and the PTO are in ON position If the switch is pushed do...

Page 35: ...l the lever downward Throttle Lever SPEED CONTROL PEDAL The Speed Control Pedal is located in the RHS of the Operator floor g p p To decrease the engine speed push the lever upward The Lever can be le...

Page 36: ...is located on the LHS of the operator It is used for two functions To stop the tractor l i l PARKING BRAKE LEVER Push the brake pedal down while pulling the parking brake up to engage Press the parkin...

Page 37: ...w the LHS of the Seat In case of wheel slippage use the diff lock by pushing down on the diff lock pedal To release it remove the foot from the pedal Tractor will be difficult to turn if the Diff lock...

Page 38: ...RIVER S SEAT dj h b k d d f d lif h l Important Operating the Safety Switch If you do not sit the your seat in when you operate the Tractor The engine will turn off To adjust the seat backwards and fo...

Page 39: ...d damage of transmission and implement do not engage PTO with the engine running at high speed REAR PTO The tractor has one speed PTO 540rpm Use the PTO lever to engage The PTO switch must be OFF befo...

Page 40: ...r to correct position 5 Turn on the PTO switch 6 Increase engine speed to desired speed Mid Mid Rear Rear EG RPM MID PTO Speed 2875 2000 RPM 3000 2087 RPM Important If operator turns off PTO switch re...

Page 41: ...ement Pull the lever backward To lower the implement Push the lever forward by stopping the lever DOWN LOWERING SPEED CONTROL KNOB FOR THE 3 POINT HITCH hi k b l h d d d f h d li h i li k d i l d b l...

Page 42: ...eling on the road 2 Replacing tires or blades on an implement 3 Making adjustments to an implement The sudden dropping of an implement due to hydraulic problems can cause serious Caution injury or dea...

Page 43: ...ment is achieved ADJUSTMENT OF THE LIFT ROD Check chain Turn buckle Fixing Nut ADJUSTMENT OF THE LIFT ROD Adjust the length of the lift rod by screwing the Adjusting Handle Turnbuckle in or Adjust the...

Page 44: ...s used remove the safety cover from the PTO shaft Adjust the yoke rod on the lower links to suit the implement Adjust the yoke rod on the lower links to suit the implement in use Attach the left lower...

Page 45: ...off with the engine running Never turn the key to the start position while the engine is running as this can cause serious damage to the starter and engine flywheel Only engage the starter for a peri...

Page 46: ...elow 4 F Over 40 min Ensure the handbrake Foot brake is on during the warming period Failure to warm up correctly can result in problems When the engine is warm push down the clutch and engage the mai...

Page 47: ...ng downhill Never rely on the brakes only and never travel downhill with the gears in neutral When operating in hilly terrain the risk of rollover is increased substantially please drive with extra ca...

Page 48: ...nk ENGINE COOLING WATER If the gauge indicates that the engine is running hot stop the tractor and If the gauge indicates that the engine is running hot stop the tractor and check the coolant in the r...

Page 49: ...gives the full details of the service procedures necessary to maintain your tractor at k ffi i hil th l b i ti d i t h t id d f t th peak efficiency while the lubrication and maintenance chart provid...

Page 50: ...orrosion inhibitor in it corrosion inhibitor in it If the coolant is a rusty color drain the system completely and refill with the correct mixture of water and anti freeze or corrosion inhibitor ENGIN...

Page 51: ...It is a good practice to refill the tank immediately after use to avoid condensation TIRE PRESSURE The air pressure used in the tires has a direct bearing on the life of the tire and its performance...

Page 52: ...the T port on the loader control valve to the line on the tractor marked T 4 Connect the remaining line from the control valve to the line on the tractor marked C 5 Turn loader select cock to CW direc...

Page 53: ...0 0 5 5 0 6 0 0 1 Year 2 Year Comment Engine oil Cartridge Every 150 hours or 12 months after 1st 50 hours E Air cleaner Radiator coolant Fuel Fill tank Fuel filter Engine Fuel filter Fan belt Battery...

Page 54: ...s after 1st 50 hours 4WD Front alxe oil Strainer State of both brake pedals Chassi Operation of each lever Smooth operation Free play of steering wheel About 50mm 1 97in of wheel circumference Toe in...

Page 55: ...0 0 2 5 0 3 0 0 3 5 0 4 0 0 4 5 0 5 0 0 5 5 0 6 0 0 1 year 2 year Comment Operation of th Chassis the instrument Grease each nipple Check the electric wiring Without loose or broken terminals Or miss...

Page 56: ...clean water L L C with an antifreeze mixed in ratio of minimum 50 3 5 0 92 US gal 2 ENGINE Recommended SAE viscosity grades A Viscosity B Temperature 3 8 1 US gal MAX MAX 3 TRANSMISSION See page 57 1...

Page 57: ...the whole panel forward until the guide hook lock is hooked to the groove guide hook lock Opening the Side cover To open grasp the side cover pull the forward panel upward to separate from guide the...

Page 58: ...injection pump cock 6 The bleeding of the system is now finished CLEANING THE FUEL FILTER 1 Close the fuel cock 2 Remove the fuel filter element Fuel Filter Element 3 Wash the fuel filter element in...

Page 59: ...tractor is shipped from the factory with 10W 30 Engine Oil Filter Engine Oil Gauge Engine Oil Filler Always use the same oil as using different oils or specifications can cause damage Always use the s...

Page 60: ...the Fill Lever plugs on both final drives and tighten Fill Level Plug Some operators have found that when they fill up with the correct amount of oil the level on the dipstick is too high due to the f...

Page 61: ...se the tap and refill the radiator with a coolant mixture of water and corrosion inhibitor or anti freeze 5 Start the engine and allow it to run for approx 5 minutes check the water level again and to...

Page 62: ...ace the solution in the radiator In the case of the loss of solution due to evaporation or overflow replace with the original mixture ratio Water or air under high pressure can distort the cooling fin...

Page 63: ...ck that the free play is correct and the same on both pedals to ensure even braking An uneven adjustment of the left and right pedal will result in one sided braking when the pedals are connected and...

Page 64: ...the battery and keep it in a cool dry room If it is on the tractor while stored disconnect the negative terminal Batteries will self discharge if left for a period of time without use To keep them in...

Page 65: ...ished Renew if necessary To remove dust from the dust valve squeeze it between To remove dust from the dust valve squeeze it between thumb and fingers Wipe around the dust valve to remove dust collect...

Page 66: ...ecover the area with a good quality insulation tape Where wiring comes out of it s fitting replace it correctly with the standard fitting Incorrect wiring or fuses can cause fires to both the tractor...

Page 67: ...ER USE WIRE in place of a correct grade fuse Important SERVICE PRIOR TO DAILY AND SHORT TERM STORAGE Wash the tractor and keep it clean Fill the tank to avoid condensation and rust Lower any attached...

Page 68: ...r when the engine is running Important Drain the oil and replace it with new oil Run the engine for approx 5 min to ensure that it has new oil throughout the engine Drain the coolant from the radiator...

Page 69: ...It is available in the following version Cab with ventilation and heating systems The cab is in full conformity with the international standards as to the cab s soundproofing Be very careful when oper...

Page 70: ...ment hitching and unhitching operations When using i l b h i bl d ffi i l implement supports be sure they are suitable and sufficiently strong Doors The doors are provided with key locks To open from...

Page 71: ...external obstacles The mirrors have a telescopic arm to allow positioning for maximum convenience by the user Remember that mirrors must always be positioned in compliance with road traffic regulatio...

Page 72: ...ht indicator lamp on the instrument cluster will illuminate Wiper control switch Wiper control switch Switch ON The Wiper switch is ON when Push the Top button Switch OFF The Washer switch is OFF when...

Page 73: ...n washer fluid in the plastic reservoir located at the Left of side glass During winter it is advisable to add a suitable antifreeze or methyl alcohol to the windscreen washer fluid Windscreen Washer...

Page 74: ...r vents should be closed off IMPORTANT Ventilation is provided by a single blower unit serving the heating system After reaching the desired temperature adjust the system to suit your needs NOTE For i...

Page 75: ...policy is one of continuous improvement and the right to change prices specifications or equipment at any time without notice is reserved All date given in this book is subject to production variation...

Page 76: ...oke Rated Speed rpm 3 000 High idle rpm 3 230 50 Low idle rpm 1 350 50 Accelerator Hand Accelerator Compression ratio 21 1 Firing order 1 2 3 Injection pump Indirect Lubrication type Forced circulatio...

Page 77: ...0 27 in PTO Type Independent Transmission PTO Rear Shaft 6 Splines 35 mm 1 in Speed 540 rpm 2 893 rpm Shaft 15 Splines 25 4 mm 1 in Mid p Speed 2 000 rpm 2 875 rpm Hydraulic Steering Hydrostatic Pump...

Page 78: ...Front 6 12 Rear 9 5 16 Front 20 x 8 10 SPEED CHART km h Engine Rated Speed W Turf Tires Turf Tires Front 20 x 8 10 Rear 29 x 12 5 15 Industrial Tires Front 20 x 8 10 Rear 27 x 12 5 15 Ag Tires Turf T...

Page 79: ...ter temperature gauge indicates the needle to be in the green zone g 2 If excessive black smoke is visible then the paper element of the air cleaner fuel injection pump or nozzles should be checked 3...

Page 80: ...ot remove the thermostat but replace it with a new one if required 5 Do not change the radiator water often Note 1 Always stop any fuel or oil leakages 2 Carry out the regular maintenance failure to d...

Page 81: ...ons are irregular Air in the fuel system Faulty injector l i l k Bleed the system Contact dealer for repair Fuel pipe leak The engine stops at low revolution Poor fuel injection Faulty injection pump...

Page 82: ...repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Fill the tank and check fuel quality Clogged air cleaner quality Clean the element Oil warning light comes on with...

Page 83: ...ith grease Hydraulic system Hydraulics are not lifting Engine revs too low Lack of transmission Oil Air leaking in from a pipe Clogged suction filter Faulty pump Increase engine revs Top off the oil t...

Page 84: ...repair Contact dealer for repair Replace or adjust Electric instrume Before anything else check the electrolyte level of the battery and the connections Top off if required and clean and retighten th...

Page 85: ...lectric instrument Main Fuse 1 HAZARD 5A 2 COUPLER 15A 3 EG STOP PTO 7 5A 4 GLOW TIMER 5A 5 LIGHT HORN 15A 6 PANEL 5A 7 TURN SIGNAL 5A 8 WORKING LIGHT 7 5A 9 STOP LAMP CRUISE 7 5A 10 Head Lamp 12V 55W...

Page 86: ...DATE JOB CARD NO NATURE OF DEFECT PARTS REPLACEMENT W CLAIM NO AND DATE REMARKS TRACTOR HISTORY CARD 84...

Page 87: ...DATE TRACTOR HOURS NATURE TYPE OF REPAIR SERVICE CARRIED OUT SERVICE RECORD 85...

Page 88: ...DATE JOB DONE MACHINE HOURS FUEL CONSUMPTION ENGINE OIL TOPPED UP REMARKS START END DAILY OPERATION LOG 86...

Page 89: ...PART REPLACEMENT RECORD DATE PART DESCRIPTION Q TY COST DATE PART DESCRIPTION Q TY COST 87...

Page 90: ...e Max 22 HST s e Max 25 HST s Operator s Manual for Tractors Code No 1120 912 002 0 Printed in January 2016 2st Edition 2st Edition...