SPLINE SHAFT ASSEMBLY LAYOUT
4WD FRONT AXLE ASSEMBLY
38
SPLINE SHAFT ASSEMBLY CRITICAL SETTINGS
1
CONE CENTER DISTANCE
As per the value etched on
Pinion & bearing height
SHIM = CONSTANT –
(value etched on
pinion face
+ value to measure)
Use special tool for
measuring bearing height
(bearing outer race top to
inner race top)
2
PINION BEARING PRELOAD
1) Place the CCD shim as per selection.
2) Slide the inner race of the inner
taper roller bearing with suitable
dolly. Ensuring that the inner race
firmly & squarely
3) Place ‘outer race” of the inner
bearing, ‘Outer spacer”, Inner spacer
few shims, ‘Outer TRB along with
outer race,
‘Oil seal runner’ & ‘Crimping nut’.
Use suitable pressing dolly.
4) Fix the Spline shaft on FIXTURE.
Torque the Crimping nut 70 N-m with a special wrench.
5) Wind the rope on the end of the Spline shaft as shown.
Fix the Spring balance on the other end of the
rope & measure the pinion bearing preload.
6) Pinion preload should be within 3.0 – 8.0 kg.
* If the Preload is more – add some more shims.
* If the Preload is less – remove some shims.
3
CONE CENTER DISTANCE
1) Measure the gap between ‘Circlip’ & ‘Spacer’ with a
FEELER gauge.
2) The gap should be 0.10 mm. Add SHIM to fill the
excess gap.
Ensure free movement of
bearing rollers after assembly.
Assembly should be free from
dust and foreign particles.
No Grease should be applied
during assembly
NOTE:-
⚠
Summary of Contents for Jivo 245 DI
Page 1: ...SERVICE MANUAL...
Page 4: ...GENERAL...
Page 6: ...PRODUCT SPECIFICATION GENERAL 6...
Page 8: ...MAINTENANCE...
Page 23: ...FRONT WIRING HARNESS LAYOUT MAINTENANCE 23...
Page 24: ...REAR WIRING HARNESS LAYOUT MAINTENANCE 24...
Page 25: ...4WD FRONT AXLE ASSEMBLY...
Page 26: ...BEARING OIL SEAL POSITION 4WD FRONT AXLE TORQUE VALUES 4WD FRONT AXLE ASSEMBLY 26...
Page 28: ...4WD FRONT AXLE OIL GREASE SPECIFICATIONS MAINTENANCE 28...
Page 42: ...TRANSMISSION...
Page 43: ...BEARING OIL SEAL POSITIONS TRANSMISSION TORQUE VALUES TRANSMISSION MAIN LINE ASSEMBLY 43...
Page 44: ...TRANSMISSION OIL AND GREASE SPECIFICATIONS TRANSMISSION MAIN LINE ASSEMBLY 44...
Page 69: ...ENGINE...
Page 70: ...DETAILED ENGINE SPECIFICATIONS ENGINE ASSEMBLY 70...