SPEED BOTTOM SHAFT MOUNTING
TRANSMISSION MAIN LINE ASSEMBLY
1
6
Press Ball bearing
on counter shaft
(22) And mount
1st & 2nd circlip
on shaft after
bearing with 90
Deg. Bend Plier
Fit 1st driven gear
with NRB with
application of
oil & place front
spacer on count-
er shaft
NOTE-
Ensure
free rotation of
NRB With gear(28)
Insert Bottom
shaft sub assy
from RH side in
speed Housing
Fitment of ball
bearing 6304N
on bottom shaft
using pressing
dolly
Fitment of 3rd
and 4th driven
gear on bottom
shaft
Fitment of 2nd
driven gear on
bottom shaft sub
assy in speed
housing
Fitment of spacer
on driven shaft
2
7
8
3
4
5
Fitment of circlip using 90o Bend plier.
Fit counter shaft retainer applying sealant
515 and tighten it with bolt & washer. Apply
torque 20-27 Nm to the bolts with torque
wrench
NOTE :- Ensure free rotation of ball
bearing after assembly
Ensure oil application on NRB
NOTE :- Assembly should be free
from dust and foreign
particles
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47
Summary of Contents for Jivo 245 DI
Page 1: ...SERVICE MANUAL...
Page 4: ...GENERAL...
Page 6: ...PRODUCT SPECIFICATION GENERAL 6...
Page 8: ...MAINTENANCE...
Page 23: ...FRONT WIRING HARNESS LAYOUT MAINTENANCE 23...
Page 24: ...REAR WIRING HARNESS LAYOUT MAINTENANCE 24...
Page 25: ...4WD FRONT AXLE ASSEMBLY...
Page 26: ...BEARING OIL SEAL POSITION 4WD FRONT AXLE TORQUE VALUES 4WD FRONT AXLE ASSEMBLY 26...
Page 28: ...4WD FRONT AXLE OIL GREASE SPECIFICATIONS MAINTENANCE 28...
Page 42: ...TRANSMISSION...
Page 43: ...BEARING OIL SEAL POSITIONS TRANSMISSION TORQUE VALUES TRANSMISSION MAIN LINE ASSEMBLY 43...
Page 44: ...TRANSMISSION OIL AND GREASE SPECIFICATIONS TRANSMISSION MAIN LINE ASSEMBLY 44...
Page 69: ...ENGINE...
Page 70: ...DETAILED ENGINE SPECIFICATIONS ENGINE ASSEMBLY 70...