DIFFERENTIAL CASE ASSEMBLY
& DIFFERENTIAL LOCK MOUNTING
TRANSMISSION MAIN LINE ASSEMBLY
1
6
Take diff case (17)
& insert bevel
gear RH (B) & LH
(A) with thrust
washers
(C).
Press the TRB
bearing (7) on
LH & RH side of
diff case with
pressing
dolly
Insert 2 bevel
pinion (12) with
Pinion
Thrust
Washers (13) in
differential case
Insert the Diff
lock shaft (C)
through the fork
(D), Stopper (A)
& spring (B).
Insert bevel pin
-
ion shaft (16)
through both pin
-
ion. Press roll pin
(11) after aligning
Diff Case and shaft
holes by Dolly for
roll pin pressing
Apply sealant 638
on ring gear and
Insert ring gear
(9)on Differential
Case
Mount the bolt
(8) & apply torque
118-125 Nm
Put the diff lock
coupling
“C”
in the LH diff
case through 7
dowel pins “D”.
2
7
8
3
4
5
Fitment of solid
pin (S) & roll pin
(R) in the diff lock
shaft.
Insert welch plug
(W) in the rear
housing
No Grease should be applied during assembly of differential lock on differential case
Check for easy engagement and disengagement of coupling
Assembly should be free from dust and foreign particles.
Ensure free rotation of differential
gears after assembly
Both differential cones to be heated to
120 degree C and pressed using
pressing dolly.
Ensure free bearing of bearing rollers
after assembly.
⚠
⚠
Press the oil seal
(O) on the diff lock
shaft.
Lock the diff lock
shaft with Washer
(W), lock plate (L)
& bolt (B) with
Torque (20-27)Nm
9
NOTE:-
NOTE:-
58
Summary of Contents for Jivo 245 DI
Page 1: ...SERVICE MANUAL...
Page 4: ...GENERAL...
Page 6: ...PRODUCT SPECIFICATION GENERAL 6...
Page 8: ...MAINTENANCE...
Page 23: ...FRONT WIRING HARNESS LAYOUT MAINTENANCE 23...
Page 24: ...REAR WIRING HARNESS LAYOUT MAINTENANCE 24...
Page 25: ...4WD FRONT AXLE ASSEMBLY...
Page 26: ...BEARING OIL SEAL POSITION 4WD FRONT AXLE TORQUE VALUES 4WD FRONT AXLE ASSEMBLY 26...
Page 28: ...4WD FRONT AXLE OIL GREASE SPECIFICATIONS MAINTENANCE 28...
Page 42: ...TRANSMISSION...
Page 43: ...BEARING OIL SEAL POSITIONS TRANSMISSION TORQUE VALUES TRANSMISSION MAIN LINE ASSEMBLY 43...
Page 44: ...TRANSMISSION OIL AND GREASE SPECIFICATIONS TRANSMISSION MAIN LINE ASSEMBLY 44...
Page 69: ...ENGINE...
Page 70: ...DETAILED ENGINE SPECIFICATIONS ENGINE ASSEMBLY 70...