DIFFERENTIAL CASE ASSEMBLY
& DIFFERENTIAL LOCK MOUNTING
TRANSMISSION MAIN LINE ASSEMBLY
BEVEL PINION SHAFT AND DIFFERENCIAL CASE CRITICAL SETTINGS
CCD- CONE CENTER DISTANCE
Once the ‘Spiral Pinion Bearing preload’ & ‘Crown
Bearing preload’ is done, assemble the ‘Spiral Pinion
shaft’ sub-assembly in the rear housing with some
shim
Torque the ‘Spiral Pinion shaft’ sub-assembly
mounting bolts.
With the help of special tool ‘
AGTNYNH0069 -
Gauge for checking CCD’, measure the gap between
‘Differential cage’ & ‘Spiral Pinion shaft face’.
GO should go easily & NO GO should not go.
Available thickness of shims for bevel pinion shaft
CCD are 0.075; 0.1; 0.2mm.
If GO is not
going
Add some more CCD shims
& check.
NO GO is also
going
Remove some CCD shims &
check.
BULL CAGE SUB ASSEMBLY AND DIFFERENCIAL CASE CRITICAL SETTINGS
Check the Differential Cage Tapper Roller bearing
preload. It should be within 1 to 2 Kg.
All settings must be done without Bull Cage “O”
ring. Adjust preload without inserting thrust
washers in differential cage.
If the bearing preload is not within the desired val
-
ue adjust shims accordingly.
If preload is more add the shims and if preload is
less remove the shims.
59
Summary of Contents for Jivo 245 DI
Page 1: ...SERVICE MANUAL...
Page 4: ...GENERAL...
Page 6: ...PRODUCT SPECIFICATION GENERAL 6...
Page 8: ...MAINTENANCE...
Page 23: ...FRONT WIRING HARNESS LAYOUT MAINTENANCE 23...
Page 24: ...REAR WIRING HARNESS LAYOUT MAINTENANCE 24...
Page 25: ...4WD FRONT AXLE ASSEMBLY...
Page 26: ...BEARING OIL SEAL POSITION 4WD FRONT AXLE TORQUE VALUES 4WD FRONT AXLE ASSEMBLY 26...
Page 28: ...4WD FRONT AXLE OIL GREASE SPECIFICATIONS MAINTENANCE 28...
Page 42: ...TRANSMISSION...
Page 43: ...BEARING OIL SEAL POSITIONS TRANSMISSION TORQUE VALUES TRANSMISSION MAIN LINE ASSEMBLY 43...
Page 44: ...TRANSMISSION OIL AND GREASE SPECIFICATIONS TRANSMISSION MAIN LINE ASSEMBLY 44...
Page 69: ...ENGINE...
Page 70: ...DETAILED ENGINE SPECIFICATIONS ENGINE ASSEMBLY 70...