SPEED SHIFTER ASSEMBLY & MOUNTING
TRANSMISSION MAIN LINE ASSEMBLY
1
5
Assemble outer
cam Link (C) and
shaft speed shift
-
ing (S) locking it
with roll pin (R)
NOTE-
Ensure
free rotation of
shaft
Insert Circlip in
-
ternal (C) with
straight
circlip
plier. Insert Con
-
ical spring (S).
Insert the Cir-
clip
Internal
(C) in dropbox
Take
upper
Gear shifter on
lever and then
assemble the
ball pivot (B)
on lever (L) and
lock both with
roll
pin
(R).
Cover
drop
-
box
upper
open end & shifter
lever with rubber
boot(R).
Fix
it with hose
clip (h) on le
-
ver
&
on
dropbox
with
hose
clip
(H).
Take speed shifter
housing (H) and
press oil seal (O)
in
it.
Insert the shaft
gate shifter with
spacer
stopper
(S) in housing (H).
Insert the gear
shifter (G) fol
-
lowed by assem-
bly (S) of speed
shifter lever and
ball pivot gear
shifter in speed
shifter housing
2
6
7
3
4
Insert the spring
bias (S) on shaft
and
Fit
cam
link inner (L)
with roll pin (R)
Use thread lock sealant for bolts.
Apply grease between outer cam link and lever’s ball end.
Check free movement of gear lever in all gear positions.
⚠
Insert the shifter
mounting dowel
(D) on housing.
Mount
shifter
sub assy with 515
sealant & tight it
with 4 bolts (B).
torque (60-70Nm)
8
NOTE:-
⚠
63
Summary of Contents for Jivo 245 DI
Page 1: ...SERVICE MANUAL...
Page 4: ...GENERAL...
Page 6: ...PRODUCT SPECIFICATION GENERAL 6...
Page 8: ...MAINTENANCE...
Page 23: ...FRONT WIRING HARNESS LAYOUT MAINTENANCE 23...
Page 24: ...REAR WIRING HARNESS LAYOUT MAINTENANCE 24...
Page 25: ...4WD FRONT AXLE ASSEMBLY...
Page 26: ...BEARING OIL SEAL POSITION 4WD FRONT AXLE TORQUE VALUES 4WD FRONT AXLE ASSEMBLY 26...
Page 28: ...4WD FRONT AXLE OIL GREASE SPECIFICATIONS MAINTENANCE 28...
Page 42: ...TRANSMISSION...
Page 43: ...BEARING OIL SEAL POSITIONS TRANSMISSION TORQUE VALUES TRANSMISSION MAIN LINE ASSEMBLY 43...
Page 44: ...TRANSMISSION OIL AND GREASE SPECIFICATIONS TRANSMISSION MAIN LINE ASSEMBLY 44...
Page 69: ...ENGINE...
Page 70: ...DETAILED ENGINE SPECIFICATIONS ENGINE ASSEMBLY 70...