1 SPEED PTO SHAFT AND
GEARS ASSEMBLY AND MOUNTING
TRANSMISSION MAIN LINE ASSEMBLY
1
5
Take diff case (17)
& insert bevel
gear RH (B) & LH
(A) with thrust
washers
(C).
Insert 2 bevel
pinion (12) with
Pinion
Thrust
Washers (13) in
differential case
Insert
PTO
shifting
cou
-
pling
(C)
to
driving
shaft
end.
Insert the PTO output Shims (S) in rear
housing to adjust gap between driven &
driving shaft bearing with rear housing
Fit two dowels (D) on rear housing.
Dock PTO housing to Rear housing with
bolts (B) & sealant 515. Apply Torque
Insert bevel pin
-
ion shaft (16)
through both pin
-
ion. Press roll pin
(11) after aligning
Diff Case and shaft
holes by Dolly for
roll pin pressing
Apply sealant 638
on ring gear and
Insert ring gear
(9)on Differential
Case
Mount the bolt
(8) & apply torque
118-125 Nm
2
6
3
4
Press PTO output
oil seal (O) in
housing
Fitment of PTO
cover plate (C)
with 3 bolts (B).
Apply Torque
(20-27Nm)
Ensure free rotation of ball bearings after
assembly.
No Grease should be applied during
assembly.
Assembly should be free from dust and
foreign particles.
Shimming to be done as required
Keep float of 0.1mm
⚠
NOTE:-
64
Summary of Contents for Jivo 245 DI
Page 1: ...SERVICE MANUAL...
Page 4: ...GENERAL...
Page 6: ...PRODUCT SPECIFICATION GENERAL 6...
Page 8: ...MAINTENANCE...
Page 23: ...FRONT WIRING HARNESS LAYOUT MAINTENANCE 23...
Page 24: ...REAR WIRING HARNESS LAYOUT MAINTENANCE 24...
Page 25: ...4WD FRONT AXLE ASSEMBLY...
Page 26: ...BEARING OIL SEAL POSITION 4WD FRONT AXLE TORQUE VALUES 4WD FRONT AXLE ASSEMBLY 26...
Page 28: ...4WD FRONT AXLE OIL GREASE SPECIFICATIONS MAINTENANCE 28...
Page 42: ...TRANSMISSION...
Page 43: ...BEARING OIL SEAL POSITIONS TRANSMISSION TORQUE VALUES TRANSMISSION MAIN LINE ASSEMBLY 43...
Page 44: ...TRANSMISSION OIL AND GREASE SPECIFICATIONS TRANSMISSION MAIN LINE ASSEMBLY 44...
Page 69: ...ENGINE...
Page 70: ...DETAILED ENGINE SPECIFICATIONS ENGINE ASSEMBLY 70...