ENGINE TORQUE CHART
ENGINE ASSEMBLY
Sr
No
Assembly
Stage
Part Name
Part
Number
Torque
Values
Remarks
35
Water pump
Assy
NUT HEX M10 X 1.5 X 8 X 8
000022055RD
35-40
36
Crank pulley
Assy
BOLT HEXFL M14X1.5X50X10.9
006505679D1
175-185
For mounting Crank pulley to Crank Shaft
37
Flywheel Hsg
Fitment
BOLT M12 x 1.75 x 40L X10.9 FLANGED
000013898P04
120-125
Mounting from flywheel side
38
Bolt M12 x 1.75 x 55L G8.8GRZNPL
000020304E05
120-125
For mounting from C Case side
39
Oil Sump Assy
BOLT M8X1.25X16 FLANGE HEADED-H3
000020308E05
24-30
Oil pan mounting to crankcase
40
BOLT FLANGE HEX.HEAD - M10 X 1.5 X 20.5-
H3(20.5)
000020565E05
35-40
Oil pan mounting to front cover
41
Cyl Head Sub
Assy
STUD 10X1.5X120 VALVE HOUSING COVER
DHRUV
006022865V1
16-19
VHC mounting stud
42
Con Rod Assy
CON ROD NUT WHILE ASSEMBLING WITH
CRANKSHAFT
----
54-61
Con Rod Assy
43
Injector Assy
STUD CLAMP NOZZLE HOLDER P TYPE INECTOR 006002569B1
16-19
Stud for holding injector
44
NUT HEX M10 X 1.5 X 8 X 8
000022055RD
35-40
Nut for Nozzle holder clamp
45
SPILL PIPE TO INJECTOR CONNECTION
----
05-08
Spill pipe to injector connection
46
Temp Sensor
Fitment
SENSOR TEMP. GAUG Alt Part # 005551425R2
005551426R2
24-30
to be added
47
Intake Manifold
Fitment
BOLT HEX M8X1X40X8.8
000022061RD
24-30
Bolts for mounting Intake manifold
48
Thermostat Hsg
Fitment
BOLT Flanged M8 X 1.25- 6g X 20 HEX-H3
000020307E05
24-30
49
BOLT M8 X 1.25 X 22
000022271RD
24-30
50
BOLT HEX M8X1.25X22X8.8
005557810R1
24-30
51
ADAPTER WTR.PUMP F’ OIL COOLER-H3
006000556F1
15-20
For connecting bypass hose on thermostat
housing
52
Cyl head Mount-
ing
BOLT CYLINDER HEAD (LONG)
006014999V1
60
Nm+90˚ For mounting from Cyl Head
53
BOLT CYLINDER HEAD (SHORT)
006014998V1
60
Nm+90˚ For mounting from Cyl Head
54
Push rod and
rocker arm assy
NUT HEX M10 X 1.5 X 8 X 8
000022055RD
35-40
Mounting rocker arm with stud
55
Fead Sysytem
NUT HEX M10 X 1.5 X 8 X 8
000022055RD
35-40
Mounting Brace to water pump stud
56
BOLT M10 X 1.5 X 25 L-H3
00020313E05
35-40
For mounting Alternator to Brace
57
BOLT MAIN BEARING CAP M12 x1.75
006017516V1
60-65
For mounting Alternator -007701962V91
dhruv ref
58
HPP Assy
PIPE - HPP CYL NO 1- ID 1.5MM
006026966Y1
25-30
59
PIPE - HPP CYL NO 2- ID 1.5MM
006026967Y1
25-30
60
BOLT HEX M6X1X16X8.8
000022206RD
08-10
For mounting clamp, (HPP )
61
NUT HEX M6 X 1.0 X 5 X 6.6
001233807R1
08-10
For mounting clamp, (HPP )
62
Exhaust Assy
STUD BOTH ENDS M10X1.5X100
005550271R1
16-19
Head to stub pipe mounting
63
NUT M10X1.5 X 8
000022055RD
35-40
Head to stub pipe mounting
64
BOLT HEX FL M10X1.5X45X10.9
SF0102123
35-40
Head to stub pipe mounting / He x type flange
bolt
65
Valve Housing
Cover Assy
CAP NUT M10X1.5 VALVE HSG COVER
006022908V1
12-15
Cap Nut for VHC
66
OIL FILLER CAP TIER4
006013002H1
Hand
tight
73
Summary of Contents for Jivo 245 DI
Page 1: ...SERVICE MANUAL...
Page 4: ...GENERAL...
Page 6: ...PRODUCT SPECIFICATION GENERAL 6...
Page 8: ...MAINTENANCE...
Page 23: ...FRONT WIRING HARNESS LAYOUT MAINTENANCE 23...
Page 24: ...REAR WIRING HARNESS LAYOUT MAINTENANCE 24...
Page 25: ...4WD FRONT AXLE ASSEMBLY...
Page 26: ...BEARING OIL SEAL POSITION 4WD FRONT AXLE TORQUE VALUES 4WD FRONT AXLE ASSEMBLY 26...
Page 28: ...4WD FRONT AXLE OIL GREASE SPECIFICATIONS MAINTENANCE 28...
Page 42: ...TRANSMISSION...
Page 43: ...BEARING OIL SEAL POSITIONS TRANSMISSION TORQUE VALUES TRANSMISSION MAIN LINE ASSEMBLY 43...
Page 44: ...TRANSMISSION OIL AND GREASE SPECIFICATIONS TRANSMISSION MAIN LINE ASSEMBLY 44...
Page 69: ...ENGINE...
Page 70: ...DETAILED ENGINE SPECIFICATIONS ENGINE ASSEMBLY 70...