TAPPET SETTINGS
ENGINE ASSEMBLY
14. Loose nut, tighten grub screw & insert filler
gauge.
15. Tighten the nut by keeping filler gauge in insert
position.
16. Insert filler gauge of 0.30 mm for Inlet valve
17. Loose nut, tighten grub screw & insert filler
gauge.
18. Tighten the nut by keeping filler gauge in insert
position
19. Rotate flywheel anti-clockwise.
20. Press 2nd cylinder exhaust valve.
21. Do tappet setting of 1st cylinder.
22. Insert filler gauge of 0.30 mm for Inlet valve
23. Loose nut, tighten grub screw & insert filler
gauge.
24. Tighten the nut by keeping filler gauge in insert
position.
25. Insert filler gauge of 0.40 mm for Exhaust valve
26. Loose nut, tighten grub screw & insert filler
gauge.
27. Tighten the nut by keeping filler gauge in insert
position.
REFILLING OF COOLANT
IN TO THE SYSTEM
Procedure for refilling of Coolant in to the system :-
NOTE:-
Replace the coolant after every 1 year /
1000
hours. (Which ever earlier)
Allow the engine to cool if it is hot.
1. Open the hood.
2. Remove radiator Cap,
Warning:-
Do not remove the radiator cap when the engine is in hot condition.
It may result in severe burns.
1. Remove drain plug, Allow to drain entire coolant. From cooling system.
2. To flush the radiator, inject pressurized clean water (pressure range- 0.5 to 1 bar)
through radiator cap for 10 minutes.
3. Then Blow pressurised air to allow dirt & water to come out through outlet.
4. Refit drain plug.
5. Fill recommended coolant in to the radiator from top & fill in to the recovery bottle
up to mark “MAX” Level.
6. Start the engine & keep it at low Idle with open pressure cap.
NOTE:-
This to ensure no air entrapped in to cooling system.
1. Stop the engine.
2. Again top up the radiator & recovery bottle, if require.
3. Close the radiator & recovery bottle cap.
4. Close the hood.
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Summary of Contents for Jivo 245 DI
Page 1: ...SERVICE MANUAL...
Page 4: ...GENERAL...
Page 6: ...PRODUCT SPECIFICATION GENERAL 6...
Page 8: ...MAINTENANCE...
Page 23: ...FRONT WIRING HARNESS LAYOUT MAINTENANCE 23...
Page 24: ...REAR WIRING HARNESS LAYOUT MAINTENANCE 24...
Page 25: ...4WD FRONT AXLE ASSEMBLY...
Page 26: ...BEARING OIL SEAL POSITION 4WD FRONT AXLE TORQUE VALUES 4WD FRONT AXLE ASSEMBLY 26...
Page 28: ...4WD FRONT AXLE OIL GREASE SPECIFICATIONS MAINTENANCE 28...
Page 42: ...TRANSMISSION...
Page 43: ...BEARING OIL SEAL POSITIONS TRANSMISSION TORQUE VALUES TRANSMISSION MAIN LINE ASSEMBLY 43...
Page 44: ...TRANSMISSION OIL AND GREASE SPECIFICATIONS TRANSMISSION MAIN LINE ASSEMBLY 44...
Page 69: ...ENGINE...
Page 70: ...DETAILED ENGINE SPECIFICATIONS ENGINE ASSEMBLY 70...