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6  | ACX2180H |

 

 

 

 

 

2.4

 

Safety regulations 

2.4.1

 

ACX2180H

 

Always carefully study and follow all the safety regulations before using the 

MAHLE product. 

 

 

Avoid all skin contact with the refrigerant. The low 
boiling point of the refrigerant (approx. -30° C) can 
lead to frostbite. Should refrigerant come into contact 
with the skin, remove any moistened clothing 
immediately and rinse the area of skin affected with 
generous amounts of water. 

 

 

 Avoid  all  skin  contact  with  the  UV  dye.  Should  UV  dye 
come  into  contact  with  the  skin,  remove  any  moistened 
clothing  immediately  and  rinse  the  area  affected  with 
generous amounts of water. 

 

R134a  is  colorless,  with  weak  characteristic  smell  and 
heavier  than  air.  It  may  flow  into  repair  pits.  Should 
refrigerant  escape,  Provide  for  sufficient  ventilation 
(particularly in repair pits) and leave the workshop. 

 

Never inhale refrigerant, dye and oil vapors. The 
vapors can irritate the eyes, nose and respiratory 
system. If liquid refrigerant or UV dye comes into 
contact with the eyes, rinse them thoroughly with 
water for 15 minutes.  Then obtain medical attention 
even if no pain is felt

 

 

Never swallow UV dye. Should it be swallowed inadvertently, 
never attempt to induce vomiting. Drink generous amounts of 
water and obtain medical attention.

 

 

Before connecting the ACX2180H to a vehicle air conditioning 
system or an external refrigerant bottle, make sure the quick-
release  couplings  are  not  leaking.  Only  ever  use  external 
refrigerant  bottles  provided  with  safety  valves  and  certified 
in line with applicable standards.  

 

Before switching off the ACX2180H, make sure all charging 
and  drainage  operations  have  been  completed.  This 
prevents  damage  to  the  unit  and  reduces  the  risk  of 
refrigerant escaping into the environment. 

 

Never use compressed air with R134a. Certain 
mixtures of air and R134a are highly flammable. 
Such mixtures are a potential hazard and may lead 
to fire or explosions and thus cause damage or 
injury.

 

 

Refrigerant  extracted  from  a  vehicle  air  conditioning  system 
may be contaminated with moisture, lubricant, dirt and traces  of 
other gases.

 

 

If the refrigerant has been contaminated by being 
mixed with other gases, remove the contaminated 
refrigerant and add fresh R134a before using the 
ACX2180H for A/C service. 

 

R134a is not to be used in areas in which there is a 
danger of explosion. Fire, open flames and smoking 
are prohibited. 

 

 

The  ACX2180H  unit  should  not  be  exposed  to 
excess moisture or be operated in wet areas

 

 

R134a  is  not  to  be  mixed  with  other  refrigerants.  The 
mixing  of  refrigerants  could  damage  the  vehicle  air 
conditioning system. 

 

 

 De-energizing is only to be performed by a qualified 
electrician, a qualified electrician for specific tasks (hybrid) or 
a power systems engineer.  

 

 

 Work on vehicles with high-voltage components is only ever 
to be performed in a safe de-energized condition by persons 
with the minimum qualification “Trained to perform electrical 
work”. 

 

Even after deactivating a high-voltage vehicle electrical 
system, the high-voltage battery may still be live. 

 

Operating condition cannot be established from any running 
noise, as the electric machine is silent when stationary.

 

In gear positions "P" and "N" the engine or electric motor 
may start spontaneously depending on the charge of the 
high-voltage  battery.

 

 

Never open or damage high-voltage batteries.

 

 

On vehicles that have been in an accident, never touch high- 
voltage components or exposed high-voltage wires before 
deactivating the high-voltage vehicle electrical system.

 

 

The ACX2180H must be constantly monitored when in 
operation. Never leave the ACX2180H unattended when in 
operation.  Vehicle A/C service using the ACX2180H must be 
prepared  and implemented such that the vehicle air 
conditioning system  circuit does not have to be opened (for 
example by removing  the radiator or engine).

 

 

Position the ACX2180H on all four wheels on a flat, 
vibration- proof surface so that proper operation of the 
scales is guaranteed 

 

Vehicle A/C service using the ACX2180H must be prepared 
and implemented such that the vehicle air conditioning 
system circuit does not have to be opened (for example by 
removing the radiator or engine). 

 

The ACX2180H can be secured in position by locking 
the caster brake. 

 

 

If high-voltage components or high-voltage wires are 
handled incorrectly, there is a risk of fatal injury from 
high voltage and the possible transmission of current 
through the body.

 

Summary of Contents for ACX2150

Page 1: ...MAHLE ACX2180H...

Page 2: ...en 2 ACX2180H...

Page 3: ...sioning 16 7 1 Connections and positioning 16 7 2 First start up verification 16 7 3 Setup 17 7 4 Internal Bottle Fill 17 8 A C service preparation 18 8 1 Preliminary preparation 18 8 2 Non condensabl...

Page 4: ...on onits designateduse must behandedovertotheperson 2 1 Usergroup The product may be used by skilled and instructed personnel only Personnel scheduled to be trained familiarized and instructed or to t...

Page 5: ...towards the prevention of accidents industrial diseases labor related health risks are taken and measures towards making the workplace fit for people to workinarecarriedout Basic rules The contractor...

Page 6: ...the refrigerant has been contaminated by being mixed with other gases remove the contaminated refrigerant and add fresh R134a before using the ACX2180H for A C service R134a is not to be used in area...

Page 7: ...eisdamagetotheACX2180H terminateusage immediately and contact customer service Theservicehosesandservicequick releasecouplingsmust be regularlycheckedforwearandreplacedifdamaged The ACX2180H must be o...

Page 8: ...oad cell Recovered oil container 250ml Vacuum pump 2CFM dual stage Vacuum pump oil quantity 250ml Compressor capacity 0 87cu in 14cc Dryer filter 90kg recovered R134a Non condensable gas purge Automat...

Page 9: ...g The ACX2180Hcan only be operated with R134a The ACX2180His not to be used for service work on vehicles with air conditioning systems employing refrigerants other than R134a as this will cause damage...

Page 10: ...t 4 LCD display 5 Low Pressure Gauge 6 High Pressure Gauge 7 Front Cover 8 Locking Caster 9 Rear Wheel 10 Printer optional 11 Used oil bottle Fig 2 Rear View 1 Service Hoses 2 Fan 3 Vent 4 Hose Storag...

Page 11: ...Description of unit ACX2180H 11 en Fig 4 Internal components 1 Accumulator Oil separator 2 Combo filter 3 Compressor 4 Vacuum pump 5 Refrigerant tank 6 HS compressor oil separator 7 Manifold...

Page 12: ...re used to monitor the pressure during the individual vehicle A C service phases The status of the various service phases during maintenance is displayed on the LCD screen Fig 5 Pos 2 The status and w...

Page 13: ...the cylinder Avoid the refrigerant loss dispersion in the air during the disconnection of the couplers Puff effect CheckpossibleSchradervalveleaksbefore disconnection Fig 8 EcoLOCK Couplers To connect...

Page 14: ...il is separated from the recovered vehicle refrigerant and drained into the used oil bottle The vehicle air conditioning system is partly filled with UV dye to facilitate the detection of leaks in the...

Page 15: ...improper means protections and without complying with the existing laws on manual handling of loads and with the operations described in this manual Remove staples and remove the carton Fig 10 Slowly...

Page 16: ...perations 7 2 First start up verification Warning Risk of frostbite from escaping refrigerant Refrigerant causes frostbite on the skin Check the service hoses for damage Firmly connect the service qui...

Page 17: ...rvice hoses for damage Firmly connect the service quick release couplings to the service hoses Wear protective goggles Wear protective gloves Before the ACX2180H can be used the internal refrigerant b...

Page 18: ...lled in vehicle A C system Lubricant removed from the system and or equipment shall be disposed of in accordance with the applicable federal state and local procedure and regulations The service param...

Page 19: ...adjusted press the green arrow in the lower right corner of the screen Fig 15 Automatic setting confirmation 6 If settings are correct press START button to begin process 9 2 Manual cycle setup Access...

Page 20: ...en in Figure below will appear Fig 17 Vacuum time adjustment 4 Swipe finger up or down to adjust the hours and minutes then press the to accept or the X to cancel time adjustment 5 If the vacuum test...

Page 21: ...enu prompting to complete oil flushing 9 7 Vehicle Pressure Check 1 From the MENU scroll to SPECIAL FUNCTIONS and select The SPECIAL FUNCTIONS screen will now be displayed Fig 23 Vehicle pressure chec...

Page 22: ...n fittings To ensure a reliable procedure it is advisable to use the optimum quantity of refrigerant The optimum quantity of refrigerant for the ACX2180H is 4kg 10 0kg An inadequate quantity of refrig...

Page 23: ...nd the filter dryer need replacement 1 From the MAINTENANCE menu scroll until MAINTENANCE COUNTERS is shown and make selection 2 Press to display all counters Fig 25 Maintenance counters 10 6Long life...

Page 24: ...ervice life Each filter is marked with a unique code This code must be entered when replacing the filter It is not possible to operate the ACX2180H if the same code is re used It is advisable to keep...

Page 25: ...on Make sure no corrosion or leakage is present in the internal cylinder and other metallic parts of the equipment under normal conditions the internal cylinder life is at least 20 years Ifautomaticsa...

Page 26: ...ription Order number Combo filter 360 83254 00 Vacuum pump oil 011 80070 00 Paper for printer 5 rolls 360 83110 00 Service hose HP 028 80532 00 Service hose LP 028 80533 00 Quick release coupling HP 0...

Page 27: ...en 27 ACX2180H Maintenance 12Maintenance 12 1Vacuum pump oil change Vacuum pump oil change record Date Maintenance technician identification Maintenance technician signature and stamp...

Page 28: ...Maintenance ACX2180H 28 en Vacuum pump oil change record Date Maintenance technician identification Maintenance technician signature and stamp...

Page 29: ...en 29 ACX2180H Maintenance 12 2Filter dryer change Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Page 30: ...Maintenance ACX2180H 30 en Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Page 31: ...en 31 ACX2180H Maintenance Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Page 32: ...2180H 32 en 12 3Refrigerant load cell calibration check Refrigerant Load Cell Calibration Check Record Date Result of check pass fail Maintenance technician identification Maintenance technician signa...

Page 33: ...ACX2180H Maintenance 12 4Other checks maintenance repairs Other checks maintenance repairs Job Date Result of check pass fail Maintenance technician identification Maintenance Technician signature and...

Page 34: ...Maintenance ACX2180H 34 en Other checks maintenance repairs Job Date Result of check pass fail Maintenance technician identification Maintenance Technician signature and stamp...

Page 35: ...en 35 ACX2180H Maintenance 12 5Notes...

Page 36: ...MAHLE Aftermarket Inc Service Solutions 10 Innovation Drive York PA 17402 USA 717 840 0678 www servicesolutions mahle com 035 82692 00 2019 01 03...

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