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Prerequisites for installing a pellet boiler

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5.4 Safety systems

The following safety measures are the prerequisite for safe operation of your system.

Emergency stop switch

Every heating system must be able to be switched off with an Emergency Stop switch. The
Emergency Stop switch must be outside of the boiler room.

Safety valve

The hydraulic system must be equipped with a safety valve. This valve opens before the pressure
inside the heating system increases to max. 43 P.S.I.. The safety valve must be installed at the
highest point of the boiler, must not be locked and must be within 3.28 ft / 39.37 inch/ 1m of the boiler.
A 30 lb/sq in relief value is supplied with each boiler.

Safety temperature sensor

The pellet boiler is equipped with a safety temperature sensor. This is located on the pellet boiler. If
the boiler temperature exceeds 203°F then the heating system switches off.

Low water cut off

The hydraulic system must be equipped with a low water cut off. Falls the water level below a certain
level, the low water cut off switches off the heating system.

Starting up

Starting up for the first time has to be performed only by an
authorized service technician.

Operating Manual PE 12-32

PE 149 USA 4.1

Summary of Contents for Pellematic PE 12-20

Page 1: ...l PELLET BOILER PE 12 32 CMP 0 62B US_ST610 ENGLISH USA download french version www maineenergysystems com manuals htm Please read carefully prior to installation and servicing SAVE THESE INSTRUCTIONS...

Page 2: ...SA 4 1 Number of version 04 01 Version valid from 11 2012 Author MAINE ENERGY SYSTEMS LLC 8 Airport Road P O Box 547 Bethel Maine 04217 e mail info maineenergysystems com web www maineenergysystems co...

Page 3: ...llet Fuel Institut 13 6 2 Storing the pellets 13 7 Product description 14 7 1 The pellet boiler 15 7 2 Auger delivery system 17 7 3 Storage systems 17 8 Operating the pellet boiler 18 8 1 Operating th...

Page 4: ...ease pass on the documentation to the new user if you decide to part with the unit at a later date During installation and or first start up the service engineer must carry out the following work The...

Page 5: ...ot permissible to use the pellet boiler for any other purpose Reasonable foreseeable inadvertent uses for the pellet boiler are not known The boiler fulfils the requirements of UL 391 Standard for Saf...

Page 6: ...ead to death or life threatning injury Warning indicates a situation that could lead life threatning or serious injury Caution indicates a situation that could lead to injury Note indicates a situatio...

Page 7: ...s supplied with sufficient combustion air The openings in the combustion air inlet must never be partially or completely closed Ventilation systems central vacuum cleaning systems extractor fans air c...

Page 8: ...Heat the Auto pellet heating system using pellets that comply with PFI premium specifications only Damage to property Do not use the heating system if it or any of its components come into contact wit...

Page 9: ...y line directly from outside where the diameter of the air supply line must be at least 4 inch 100mm in for type PE S 12 PE S 32 Ambient air independent operation of PES 36 56 types is also available...

Page 10: ...0 01 Chimney size Min Height 6in 150mm x 6in 150mm 17ft 5 2m 7in 180mm x 7in 180mm 16ft 4 8m 8in 200mm x 8in 200mm 16ft 4 8m 6in 150mm round 19ft 5 8m 7in 180mm round 17ft 5 2m Recommended and UL 103...

Page 11: ...lators are installed directly into the flue gas tube or chimney Your state and local regulations must be observed 4 Power venter AutoPellet boilers are approved by the manufacturer for installation wi...

Page 12: ...installed at the highest point of the boiler must not be locked and must be within 3 28 ft 39 37 inch 1m of the boiler A 30 lb sq in relief value is supplied with each boiler Safety temperature senso...

Page 13: ...8mm Fine material max 0 5 Contents 100 untreated natural wood The pellet boiler is suitable only for pellets of natural wood that comply with PFI premium specifications Using non pelletised fuels or p...

Page 14: ...the pellet boiler and advice on where you can find more information The pellet heating system consists of 3 components 1 Pellet boiler 2 Auger delivery system 3 Storage system textile tank Pellet boil...

Page 15: ...ic types and power ratings We offer the Pellet boiler with the following power ratings Auger systems 27 300 41 000 51 000 68 300 85 300 and 109 500 BTU hr All power rating types are available with an...

Page 16: ...2 Flame tube 10 Burner fan 3 Heat exchanger 11 External ash box 4 Boiler water 12 Burner auger 5 Boiler insulation 13 Electronic ignition 6 Combustion chamber cover 14 De ashing system 7 Motor fuel tr...

Page 17: ...we offer a FleXILO textile tank FleXILO textile tanks can be located inside the boiler room storage room or protected from wet and sun outside Damage to property and loss of warranty The combination o...

Page 18: ...0 to 122 F Fire risk Keep the ash removal door closed while the boiler is in operation 8 2 Description of the control panel The control panel is located underneath the flap above the door of the boile...

Page 19: ...roller 1 Thumbwheel Select and change values 2 Enter Confirm 3 ESC Return 4 Chimney sweep Used to monitor flue gas Start screen The display shows the following data during operation a Date b Time c Te...

Page 20: ...is USA Note By selecting the language USA Canada the imperial unit system is used automatically For all other languages the metric unit system is valid After each change of the language settings Go t...

Page 21: ...Operating the pellet boiler 21 Setting date and time PE 149 USA 4 1 Operating Manual PE 12 32...

Page 22: ...ller Note The heating controller menu levels are only enabled if a Pelletronic heating controller is installed They are displayed until after Learn periphery has been run Damage to property and loss o...

Page 23: ...Operating the pellet boiler 23 Menu configuration Note The heating controller functions are described in the Pelletronic Plus instruction manual PE 149 USA 4 1 Operating Manual PE 12 32...

Page 24: ...eel container Do not use ash container to store waste or other material Do not empty ash onto flammable floors or materials Emptying the ash pan Note Check the level of the ash pan and empty it at reg...

Page 25: ...the pellet boiler is installed An external ash box can also be retrofitted Damage to property Empty the ash box before a longer off time of the boiler Otherwise the auger and the opening mechanism can...

Page 26: ...tying the ash box Note When the ashbox is full then Ash appears on the display with the alarm text Ash box full After emptying and restarting the ash box the alarm text disappears automatically Operat...

Page 27: ...9 2 Cleaning the boiler every year The pellet boiler is equipped with an automatic cleaning system that cleans the heat exchanger every day In addition you need to clean the boiler manually once a ye...

Page 28: ...Maintenance and servicing 28 Procedure for cleaning the boiler Operating Manual PE 12 32 PE 149 USA 4 1...

Page 29: ...to pellet boiler due to blockages in the air inlet Clean the air intakes the burner plate and the flame tube Note The individual parts of the multi segmented brazier may not be in raised position Cle...

Page 30: ...gularly prevents malfunctions and unexpected failure of the heating system Boiler room Make sure that no flammable materials are stored in the boiler room Make sure that no washing is hanging in the b...

Page 31: ...Note Call an authorised service technician if none of the causes described above apply 2 Malfunctions with alarm text displayed If a malfunction occurs at the heating system it switches off automatic...

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Page 34: ...Manufacturer MAINE ENERGY SYSTEMS LLC 8 Airport Road P O Box 547 Bethel Maine 04217 e mail info maineenergysystems com web www maineenergysystems com MAINE ENERGY SYSTEMS LLC Subject to modifications...

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