Majestic 300DVBNPC7, Installation And Operation Instructions Manual

Page 1: ...al For assistance or additional information consult a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases un...

Page 2: ...l Wiring Signature Command System 33 Junction Box Wiring 33 Command Center Wall Installation 33 Wall Switch Installation 33 Signature Command Wiring Diagram 34 Optional Fan Blower Systems 35 BLOTSC Signature Command System 35 BLOT Automatic Thermostat Blower 36 FK 12 Manual Blower 36 Operating Instructions Signature Command System 37 Operating Instructions 38 To Turn Off Gas To Appliance 38 Signat...

Page 3: ...For propane LP fireplace do not place propane LP supply tank s inside any structure Locate propane LP supply tank s outdoors To prevent performance problems do not use propane LP fuel tank of less than 100 lbs capacity 3 If you smell gas shut off gas supply do not try to light any appliance do not touch any electrical switch do not use any phone in your building immediately call your gas supplier ...

Page 4: ...ises during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or car engine IMPORTANT PLEASE READ THE FOLLOWING CAREFULLY It is not unusual for gas fireplaces to give off some odor the first time it is burned This is due to the manufacturing process Please ensure that your room is well ventilated during burn off open all windows It is recommended that you bu...

Page 5: ...Propane LP Inlet Minimum 4 5 w c 11 0 w c Inlet Maximum 10 5 w c 13 0 w c Manifold Pressure 3 5 w c 10 0 w c Gas Specifications ORIFICE SIZE Max Input Min Input Orifice Model Fuel BTU h BTU h Size 300DVBNV7 Nat 21 000 15 000 43 300DVBPV7 LP 21 000 15 000 54 300DVBNSC7 Nat 21 000 15 000 43 300DVBNPC7 LP 21 000 15 000 54 400DVBNV7 Nat 24 000 17 000 41 400DVBPV7 LP 24 000 17 000 53 400DVBNSC7 Nat 24 ...

Page 6: ...Z 841 mm 33Z 841 mm K 2Z 54 mm 1Z v 32 mm 1Z v 32 mm 1Z v 32 mm L 1Z x 38 mm 2Z x 64 mm 2Z x 64 mm 2Z x 64 mm M 15 16 24 mm 15 16 24 mm 15 16 24 mm 15 16 24 mm N 31B 803 mm 34C v 883 mm 34C v 883 mm 34C v 883 mm O 33Z x 851 mm 37Z x 953 mm 41Z x 1054 mm 47Z x 1207 mm P 38 966 mm 41B 1057 mm 41B 1057 mm 41B 1057 mm Q 13C v 349 mm 15C v 400 mm 15C v 400 mm 15C v 400 mm R 55ZZ zn 1414 mm 60M 1546 mm ...

Page 7: ...must be main tained This fireplace may be installed along a wall across a corner or use an exterior chase Refer to Figure 3 for suggested locations Location should be out of high traffic areas and away from furniture and draperies due to heat from appli ance Never obstruct the front opening of the fireplace Do not install in the vicinity where gasoline or other flammable liquids may be stored Vent...

Page 8: ...e 71 Minimum 11 Minimum 12 Max Min 4 From Either Side Wall FP2248 mantel clearances Figure 4 Clearances Ceiling Combustible Mantel 5 7 11 3 12 8 6 2 FP2204a mantelclearances Wall Stud Standoff FP2204 Top of Exhaust Louvers Side View 1 256O 3 4 156O 256O 45 FP2093A mantel side clearance Wall Combustible Material Area Side of Fire place Opening FP2093a Top View Figure 5 Mantel Clearances mantel clea...

Page 9: ... for framing or header Framing Nailing Flange Screws Nailing Flange FP2094a Figure 6 Secure Fireplace to Floor and Framing Studs Finishing Material NOTE Any remote wiring i e remote control wall switch and optional fan must be done prior to final finishing to avoid costly reconstruction Only noncombustible materials i e brick tile slate steel or other materials with a UL fire rating of Zero may be...

Page 10: ...nd gasket Figure 7 WARNING After conversion to top vent configuration the 4 102 mm flue pipe should be concentric within the 6B 175 mm outer collar within 1 4 FP1991 remove screws Screws Flue Pipe Cover Flue Pipe Adapter FP1991 Figure 7 Remove 16 Screws from Flue Pipe Adapter and Flue Pipe Cover FP1992 remove flue pipe Flue Cover Screws Flue Pipe FP1992 Figure 8 Remove Flue Pipe FP1993 attach flue...

Page 11: ...where rigid direct vent components can be used All restrictions clearances and allowanc es that pertain to the rigid piping apply to the flexible venting Flex kits may not be modified Flex kits may be added to the end of a vent run made of rigid vent sections using pipe manufacturer s approved flex to pipe adapt ers This may occur only if doing so does not violate any of the venting length height ...

Page 12: ...assembly above the meter regulator assembly 5 m above the meter regulator assy I Clearance to service regulator vent outlet 3 91 cm 3 91 cm J Clearance to nonmechanical air supply inlet 6 15 cm for appliances 10 000 6 15 cm for appliances to building or the combustion air inlet to any BTU h 3kW 12 30 cm for 10 000 BTU h 3kW 9 other appliances appliances 10 000 BTU h 3kW and 23 cm for appliances 10...

Page 13: ... minimum of 3 914 mm below the termination cap 3 All gravity air intakes within 3 914 mm of a termination cap must be a minimum of 1 305 mm below the termination cap General Information Assembling Vent Pipes USA Installations The venting system must conform to local codes and or the current National Fuel Code ANSI Z223 1 NFPA 54 Only venting components manufactured by MHSC may be used in Direct Ve...

Page 14: ... following vent installation instructions to determine the re lationship between the vertical and horizontal dimensions of the vent system 1 Determine the height of the center of the horizontal vent pipe exiting through the outer wall Using this di mension on the Sidewall Vent Graph Figure 14 locate the point intersecting with the slanted graph line 2 From the point of this intersection draw a ver...

Page 15: ...tside wall A minimum 1 clearance all around the flue is acceptable at this point of penetration If vertical rise is 7Z x feet or higher when top venting the clearance to combustibles is 1 on all sides of the horizontal run Vertical sections of this vent system require a minimum of 1 clearance to combustibles on all sides of the pipe FP2095a vent pipe clearance 3 1 1 3 1 1 3356 841 mm 29 6 753 mm f...

Page 16: ...ure 17 Noncombustible Walls Hole opening should be 7Z x 191 mm diameter Step 2 Secure firestop to the inside frame center in the 9B x 9B vent opening VO584 100 Vent Opening 2 99 djt Vent Opening for Combustible Walls 9B 244 mm Min Fireplace Hearth Framing Detail Opening for Noncombustible Wall 7Z x 190 mm Fireplace Hearth FP2293 Figure 17 Locate vent opening on wall 9B 244 mm Min Step 3 Measure th...

Page 17: ...n center ringed flue restrictor must be installed onto the top edge of the firebox flue adapter To create this open center restrictor twist and break off the center rib of the supplied flue restrictor The installed part should appear similar to that show n in Figure 21 Since it is very important that the venting system maintain its balance be tween the combustion air intake and the flue gas ex hau...

Page 18: ...installation Max 20 36 914 mm Max 36 914 mm Max FP1177 Figure 23 Maximum horizontal run with no rise Example According to the vent graph Page 14 the maximum horizontal vent length in a system with a 7Z x 2 3 m rise is 20 6 m and if a 90 elbow is required in the horizontal vent it must be reduced to 17 5 2 m In Figures 25 26 dimension A plus B must not be great er than 17 5 2m The maximum number of...

Page 19: ...mm Min Step 2 Secure firestop to the inside frame center in the 9B x 9B vent opening Step 3 Place fireplace into position Measure the vertical height X required from the base of the flue collars to the center of the wall opening Figure 28 Step 4 Using appropriate length of pipe section s attach to fire place with three 3 screws Follow with the installation of the inner and outer elbow again secure...

Page 20: ...e spring to approximately 15 381 mm wrap the spring around the pipe and interlock the ends of the spacer spring approximately 2 51 mm Measure 6C v 172 mm from the end of the pipe Place the next spring 5 127 mm from the previously installed spring Place the next spring 6 152 mm from the last spring Finally place the last spring 12 305 mm from the last spring installed Figure 30 Step 4 Install the 4...

Page 21: ... seal is made around the vent pipe coming through the wall 5 Apply high temperature sealant caulking supplied around the 4 and 7 snorkel collars BG402a Top Vent Below grade installation Firestop Screws Minimum 4 Clearance Ground Window Well Gravel Drain Foundation Wall BG402a 24 610 mm Minimum Figure 32 Below Grade Installation Snorkel 7 Pipe 6 Slide the snorkel into the vent pipes and secure to t...

Page 22: ...top edge of the firebox flue adapter Figure 36 1 Locate your fireplace 2 Plumb to center of the 4 flue collar from ceiling above and mark position 3 Cut opening equal to 9C v x 9C v 248 x 248 mm 4 Proceed to plumb for addi tional openings through the roof In all cases the open ing must provide a mini mum of 1 inch clearance to the vent pipe i e the hole must be at least 9C v x 9C v 248 x 248 mm 5 ...

Page 23: ...eiling support apps Typical Roof Support Application Typical Ceiling Support Application FP1184 Figure 38 Venting Supports 2 ft Min 2 ft Min X 12 H FP1971 Min chimney clearance Termination Vent Storm Collar Flashing Lowest Discharge Opening Concentric Vent Pipe 1 Minimum Clearance to Combustibles FP1971 Horizontal Overhang Figure 39 Minimum Chimney Clearance Roof Pitch H feet Flat to 6 12 1 0 Over...

Page 24: ...gn certified equipment shutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connection Purchase the CSA design certified equipment shutoff valve from your dealer For propane LP connections only the installer must supply an external regulator The external regulator will reduce incoming gas pressure You must reduce incoming gas pressure to between 11 and 13 inches of water If yo...

Page 25: ...f the gas to the fireplace Check your building codes for any special requirements for locating equipment shutoff valve to fireplaces Apply pipe joint sealant lightly to male threads This will prevent excess sealant from going into pipe Excess seal ant in pipe could result in clogged burner system valves We recommend that you install a sediment trap drip leg in supply line as shown in Figure 42 Loc...

Page 26: ...taking pressure reading be sure and turn captured screw clockwise firmly to reseal Do not over torque Check test points for gas leaks Electrical Wiring This fireplace will work without any electrical supply Electricity is only needed to operate blower NOTE If installed in mobile home fireplace must be bolted securely to floor FP1979 Millivolt gas valve FP1979 Figure 43 Gas Pressure Check at Gas Va...

Page 27: ... the wall switch wire length provided NOTE Extended lengths of wire may cause the fireplace not to function properly Longer length of wire is permitted if the wire is made out of larger gauge diameter wire Always check with local code WARNING Do not connect wall switch to 110 V circuit ON OFF OPTIONAL REMOTE WALL SWITCH ON OFF OPTIONAL REMOTE WALL SWITCH PILOT HI LO ON OFF TH TP TH TP ON OFF RS FP...

Page 28: ... cover by removing the screw from the left side of the outside firebox wall Junction box was installed at the factory 3 The junction box cover has a factory installed romex style strain relief connector After connect ing the wires route the wire leads through this connector Refer to the wiring diagram in Figure 45 BLACK BLACK WHITE GREEN BLACK BLACK BLACK Receptacle Junction Box 120VAC Optional Th...

Page 29: ... a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water If you do not follow these instruction exactly a fire or explosion may resul...

Page 30: ...at period of time when the magnet is closed it is possible to start the lighting operation The gas control knob is designed to be operated by hand DO NOT use any tools during this operation Damaged knobs may result in serious injury WARNING 1 Depress and turn knob counterclockwise to pilot position 2 Depress fully and hold pilot gas knob Depress piezoigniterasmanytimesasneededtoignitepilot Keep kn...

Page 31: ...place This switch allows you to turn on and to turn off the main burner without using the gas valve knob Make sure the button is in the ON position to light the main burner Figure 47 Lighting the burner Depress and turn the knob counterclockwise to the ON position Figure 48 It will take less than four 4 seconds for the burner to ignite Pilot position Depress and turn knob to pilot position to keep...

Page 32: ... leaks General 1 This fireplace is equipped with the Signature Control valve which operates on 6 volts The 6 volt DC adapter plugs into the fireplace junction box A C power supply Four 4 AA batteries are used for back up during power outages 2 The Signature Command System can also be operated without A C power The system can run on four 4 AA batteries for approximately six 6 months under normal us...

Page 33: ...l Do not extend beyond the 15 ft wire cable provided If a longer distance is required the 15 ft may be extended up to 30 ft maximum by using two 2 SCSWEK cables plugged together Route the wire from junction box to lower control area at bottom of fireplace Unplug the 12 cable from the com mand center Attach the connector to the pins from wire by pushing in to connector making sure to follow the col...

Page 34: ...ensor Ignitor Sparker Conversion NG LP Plug in Connector Control Board to Command Center OFF LO LED ON HI Master Switch Command Center Optional Wall Switch Plug in Connector Stepper Motor to Control Board DC Power Green Ground Plug in Connector Control Board to Solenoid Gas In Gas Out Pilot Gas Tubing Valve CAUTION Electrical connections should only be performedbyaqualified licensedelectrician Mai...

Page 35: ...he control will not work correctly WARNING Electrical connections should only be performed by a qualified licensed electrician Main power supply must be turned off before connecting the fan to the main electrical power supply or performing service BLOTSC SIGNATURE COMMAND BLOWER Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection again...

Page 36: ...2 MANUAL BLOWER 1 This must be done before framing the fireplace When installing the FK 12 blower a wall switch control must be installed to control the blower 2 The fireplace power supply is wired through the blower wall switch and then brought to the fireplace junction box 3 The jumper clip on the plug receptacle must be re moved Figure 56 Use needlenose pliers to break off the jumper clip Junct...

Page 37: ...e Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your finger to push in the master switch Never use tools If the switch will not func tion by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water ...

Page 38: ... smell gas go to next step 4 Press the master switch to the ON position Within eight 8 seconds it will beep once This indicates the system is ready 5 Press ON button Sparker will spark and pilot flame will light 6 Once pilot flame is established the main burner flame will light automatically 7 If the pilot will not stay lit after several tries turn the master switch to OFF and call your service te...

Page 39: ...X X X Low battery Indication for Transmitter X X X X X Child Proof Lock out X X X X X LCD Backlight X X X X X Security Codes 16 X X X X X Countdown 6 hr Timer X X X Standard Thermostatic Control Mode X X X Smart Mode Thermostat Auto Flame Blower Modulation X X Three Brightness Settings for Lights X Three Speed Control for Blower X On Off Auxiliary X Programmable Timer to turn blower on and off X B...

Page 40: ...nattended You may disable this feature if you wish NOTE By disabling this feature your fireplace may continue to operate unattended 2 When the master switch is in the ON position pressing the ON button and the OFF button on the Command Center simultaneously will toggle between enabling and disabling the six hour shutdown op tion 3 After the above operation one beep for enabling the six hour shutdo...

Page 41: ...w then Off 3 Hold the OFF button anytime for three seconds or by turning off the wall switch These two commands of OFF are Memory Off the system will remember all last settings before turning off The next time the fireplace is turned on all settings will resume To reset change to the desired settings and shut off by using the Memory Off commands and the system will be reset to those new settings C...

Page 42: ...eplace 3 Set glass frame aside FP2104a BDV remove glass FP2104 Figure 58 Remove Glass Frame Glass Frame Three Tabs Clamps Two 2 on 300 400 Units Three 3 on 500 600 Units WARNING Each clamp has a quick spring force When reinstalling clamps keep fingers clear Remove control panel to operate middle clamp on 500 and 600 units WARNING HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALL...

Page 43: ... firmly on the two log mounting pins on the bars 2 Place bottom left log 2 on grate Rest the back side of the log in the flat area of the rear log 3 Place bottom right log 3 on grate Rest the back side of the log in the flat area of the rear log 4 Place the top log 4 on the rear log Nest the forked end of the top left log into the fork or the rear log Rest the narrow end of the top on the vertical...

Page 44: ...her reaching to the main burner burner Inspect area around the injector Remove any lint or foreign material with a brush or vacuum Burner Flame The flames from the burner should be visually checked as soon as the heater is installed and periodically during normal operation In normal operation at full rate and after operating for about 15 to 30 minutes the flame should be yellow and slightly taller...

Page 45: ...rials may be used Handle glass door with care to avoid striking or scratching it on hard objects To clean glass door follow Glass Removal procedure outlined in the Final Installation section Film deposit on the inside of the glass should be cleaned off using a nontoxic non corrosive non abrasive mild cleaning solution Simply apply an adequate amount to the glass and wipe off with a damp cloth Afte...

Page 46: ... the thermocouple connec tion at the gas valve is fully inserted and tight Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple and the other meter lead wire on the thermocouple copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15 mV replace pilot assembly B If thermocouple is producing more than 15 mV re...

Page 47: ...djust the pilot flame for maximum flame impingement on thermocouple A Check for flue product leak Replace defective pipe section B Check horizontal venting piping is running upward 1 4 per foot Do not run the pipe level or downward C Check for proper installation and freedom from debris or blockage A Install log set per the instructions Inspect the injector and air intake area Make sure this area ...

Page 48: ...through Battery polarity wrong LED on the Command Center does not show solid green The 5 pin connector on the AC board broken or bent AC plug is plugged to AC mains Battery voltage low Using battery Check valve connections Check power supply go through A E Check grounding Go through B Go through C The sensor on the pilot is not in the flame pilot flame too small ACTION Re install batteries Change ...

Page 49: ...DVB7 Series Direct Vent Gas Fireplace 54D7051 49 REPLACEMENT PARTS 1 2 3 5 6 7 8 10 4 9 540701 DVB parts FIREBOX COMPONENTS ...

Page 50: ...3D0006 93D0006 93D0006 Accessories Field Installed Options 2 Brass Louver 1 L30BR L32BR L36BR L42BR 2 Pewter Louver 1 L30PW L32PW L36PW L42PW 5 6 7 Firebrick Walls Cottage Clay 1 FB300CCW FB400CCW FB500CCW FB600CCW 8 Firebrick Floor Cottage Clay 1 FB300CCF FB400CCF FB500CCF FB600CCF 5 6 7 Firebrick Walls Cottage Red 1 FB300CRW FB400CRW FB500CRW FB600CRW 8 Firebrick Floor Cottage Red 1 FB300CRF FB4...

Page 51: ...DVB7 Series Direct Vent Gas Fireplace 54D7051 51 REPLACEMENT PARTS STANDING PILOT MILLIVOLT CONTROL 1 2C 2I 2T 2 4 5 6 3 8 9 7 10 11 12 13 14 540701 DVB millivolt parts ...

Page 52: ...3D6046 23D6046 5 Rocker Switch 1 41D0048 41D0048 41D0048 41D0048 41D0048 41D0048 41D0048 41D0048 6 Piezo Igniter 1 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 7 Injector 1 62D3006 20H3146 62D3004 20H3143 20H3145 57D0210 20H3145 57D0210 8 Burner Assembly 1 54D0200 54D0200 54D0001 54D0001 54D0001 54D0329 54D0329 54D0329 9 Venturi 1 69D1119 69D1026 69D1119 69D1026 69D1119 69D1026 ...

Page 53: ...DVB7 Series Direct Vent Gas Fireplace 54D7051 53 REPLACEMENT PARTS 1 2 3 4 20 5 6 7 8 9 13 14 15 16 17 540701 SC parts 12 SIGNATURE COMMAND SYSTEM ...

Page 54: ...1119 69D1026 69D1119 69D1026 10 Wire Valve Control not shown 1 80D0010 80D0010 80D0010 80D0010 80D0010 80D0010 80D0010 80D0010 11 Wire Command Ctr Control Box 2 1 80D0008 80D0008 80D0008 80D0008 80D0008 80D0008 80D0008 80D0008 not shown 12 A C Adapter 6 Volt 1 80D0041 80D0041 80D0041 80D0041 80D0041 80D0041 80D0041 80D0041 Accessories 13 Hand Held Remote Control w HI LO Timer RMSC 14 Hand Held Rem...

Page 55: ...2 3 4 540701 DVB log parts Ref Description Qty 300DVB 400DVB 500DVB 600DVB 1 Rear Log 1 1 54D0122 54D0117 54D0331 54D0331 2 Bottom Left Log 2 1 54D0123 54D0118 54D0358 54D0358 3 Bottom Right Log 3 1 54D0124 54D0119 54D0359 54D0359 4 Top Log 4 1 54D0125 54D0120 54D0120 54D0120 ...

Page 56: ... Vent Pipe 4 pack 7TDVP24 4 36 Vent Pipe 7TDVP36 36 Vent Pipe 30 pack 7TDVP36 30 48 Vent Pipe 7TDVP48 48 Vent Pipe 30 pack 7TDVP48 30 Twist Lock Elbows 45 Elbow for Vertical Horizontal Offset 7TDV45 45 Elbow for Vertical Offsets 8 pack 7TDV45 8 90 Elbow for Vertical Horizontal Offset 7TDV90 90 Elbow for Vertical Horizontal Offset 8 pack 7TDV90 8 Shields and Supports 1 Firestop 7DV1FS 1 Attic Insul...

Page 57: ...ion w Siding Shield and 2 ea Clamp Bands Twist Lock Pipe 20 Termination Pipe 8 pack 7TDVP20 8 10 16 Adjustable Termination Pipe 4 pack 7TDVPA 4 12 18 Adjustable Vent Length 7TDVP1218 35 64 Adjustable Vent Length 7TDVP3564 8 Vent Pipe 4 pack 7TDVP8 4 12 Vent Pipe 4 pack 7TDVP12 4 24 Vent Pipe 4 pack 7TDVP24 4 36 Vent Pipe 7TDVP36 36 Vent Pipe 30 pack 7TDVP36 30 48 Vent Pipe 7TDVP48 48 Vent Pipe 30 ...

Page 58: ...comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Massachusetts Residents Only Please read and follow these special requirements 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be A...

Page 59: ...ted Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burner assembly damage by accident neglect misuse abuse alterations negligence of others including the installation thereof by unqualified installers 2 the costs of removal reinstallation or transportation of de...

Page 60: ...DVBPV7 53 8 300DVBNSC7 61 8 300DVBPSC7 55 7 400DVBNV7 58 4 400DVBPV7 58 5 400DVBNSC7 61 1 400DVBPSC7 60 7 500DVBNV7 58 7 500DVBPV7 58 8 500DVBNSC7 61 3 500DVBPSC7 60 8 600DVBNV7 58 4 600DVBPV7 58 5 600DVBNSC7 60 9 600DVBPSC7 60 5 Based on CSA P 4 1 09 Based on CSA P 4 1 09 Recherchez dans la brochure les caractéristique de rendement énergétique de foyer au gaz Énerguide Selon CSA P 4 1 09 ...