background image

Make sure the mortise  
cylinder bottoms on the drill 
guide. There should be no 
space between the clamp 
and the drill guide.   

Rotate the key and make 
sure the cylinder rotates 
freely on the drill guide.  
This will insure that  
everything will be aligned 
when drilling. 

COPYRIGHT MAJOR MANUFACTURING INC 2009 

Once the cylinder rotates 
freely in the drill guide 
tighten the two cap screws. 
After the guide has been 
tightened, check to make 
sure the cylinder still turns 
free, if not, readjust. This 
step is important to insure 
a good working  
modification. 

Summary of Contents for MCE-100

Page 1: ...1825 VIA BURTON ANAHEIM CA 92806 714 772 5202 FAX 714 772 2302 mail majormfg com www majormfg com DIRECTIONS FOR MCE 100 MORTISE CYLINDER EXTENSION DRILL GUIDE COPYRIGHT MAJOR MANUFACTURING INC 2009...

Page 2: ...guide is made up of a clamp to securely hold a mortise cylinder when drilling and tapping the required mounting holes There is also the drill guide plate gray and tapping plate red Also included is t...

Page 3: ...Mortise cylinder to be extended Extension kit and proper drive cam needed for the modification Remove the factory cam COPYRIGHT MAJOR MANUFACTURING INC 2009...

Page 4: ...n the cylinder clamp Do not tighten the mounting screws see arrows at this time The drive cam must be installed at this time it is used to center the mounting holes There are two ball bearing detents...

Page 5: ...s freely on the drill guide This will insure that everything will be aligned when drilling COPYRIGHT MAJOR MANUFACTURING INC 2009 Once the cylinder rotates freely in the drill guide tighten the two ca...

Page 6: ...t the stop so it is 1 1 4 above the tip of the drill bit This will allow plenty of room for to tap to the depth needed without bottoming out COPYRIGHT MAJOR MANUFACTURING INC 2009 Remove the drill gui...

Page 7: ...llow the guide to float This will allow the guide to self align COPYRIGHT MAJOR MANUFACTURING INC 2009 Be sure to lube tap with a cutting oil prior to tapping holes With the use of the red tap guide t...

Page 8: ...the cap screw on the cylinder vise and remove the mortise cylinder Set the plug extender on the cam driver These are the finished mounting holes for the extension unit COPYRIGHT MAJOR MANUFACTURING IN...

Page 9: ...sion mates with the cylinder plug see arrow Use the supplied 8 32 flat head screws to attach the extension unit to the mortise cylinder The mortise extension unit Is designed to accept a Kaba Ilco bra...

Page 10: ...A U S LOCK CORBIN RUSSWIN USCAN MCE D10 MCE D2 MCE D6 SCHLAGE LG FORMAT SCHLAGE PRIMUS GMS IC CORE I C MCE D3 MCE D7 MEDECO GMS STD The following drive cams are available Proper cam screws are include...

Reviews: