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The plug extension will just 
set on the cam driver, it is 
captured by the housing 
when installed. 
Put the housing over the  
extension and make sure 
the plug extension mates 
with the cylinder plug, see 
arrow. 

Use the supplied 8-32 flat 
head screws to attach the  
extension unit to the mortise 
cylinder.  

The mortise extension unit 
Is designed to accept a  
Kaba Ilco brand cam. The 
use of other  brands may 
not fit correctly and cause  
a problem with proper 
operation. 
 
 

That’s all there is to it! 

COPYRIGHT MAJOR MANUFACTURING INC 2009 

Summary of Contents for MCE-100

Page 1: ...1825 VIA BURTON ANAHEIM CA 92806 714 772 5202 FAX 714 772 2302 mail majormfg com www majormfg com DIRECTIONS FOR MCE 100 MORTISE CYLINDER EXTENSION DRILL GUIDE COPYRIGHT MAJOR MANUFACTURING INC 2009...

Page 2: ...guide is made up of a clamp to securely hold a mortise cylinder when drilling and tapping the required mounting holes There is also the drill guide plate gray and tapping plate red Also included is t...

Page 3: ...Mortise cylinder to be extended Extension kit and proper drive cam needed for the modification Remove the factory cam COPYRIGHT MAJOR MANUFACTURING INC 2009...

Page 4: ...n the cylinder clamp Do not tighten the mounting screws see arrows at this time The drive cam must be installed at this time it is used to center the mounting holes There are two ball bearing detents...

Page 5: ...s freely on the drill guide This will insure that everything will be aligned when drilling COPYRIGHT MAJOR MANUFACTURING INC 2009 Once the cylinder rotates freely in the drill guide tighten the two ca...

Page 6: ...t the stop so it is 1 1 4 above the tip of the drill bit This will allow plenty of room for to tap to the depth needed without bottoming out COPYRIGHT MAJOR MANUFACTURING INC 2009 Remove the drill gui...

Page 7: ...llow the guide to float This will allow the guide to self align COPYRIGHT MAJOR MANUFACTURING INC 2009 Be sure to lube tap with a cutting oil prior to tapping holes With the use of the red tap guide t...

Page 8: ...the cap screw on the cylinder vise and remove the mortise cylinder Set the plug extender on the cam driver These are the finished mounting holes for the extension unit COPYRIGHT MAJOR MANUFACTURING IN...

Page 9: ...sion mates with the cylinder plug see arrow Use the supplied 8 32 flat head screws to attach the extension unit to the mortise cylinder The mortise extension unit Is designed to accept a Kaba Ilco bra...

Page 10: ...A U S LOCK CORBIN RUSSWIN USCAN MCE D10 MCE D2 MCE D6 SCHLAGE LG FORMAT SCHLAGE PRIMUS GMS IC CORE I C MCE D3 MCE D7 MEDECO GMS STD The following drive cams are available Proper cam screws are include...

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