Major 4200, Operator'S Manual & Parts List

Page 1: ...MAJOR RANGE OF ROLLERMOWERS Operator Manual Parts List Rev 2 070711...

Page 2: ...31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Find us on FACEBOOK MAJOR MACHINERY View our channel MAJOREQUIPMENT Disclaimer While every effort has been made in the pro...

Page 3: ...rating the Machine Inspections before Use 6 Key to Main Parts 7 Starting Regulations 8 Hitching to the Tractor 8 Operating the Machine 9 Adjusting the Rollers 10 Blade Rotations 11 Maintenance PTO Sha...

Page 4: ...007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 2007 Safety of machinery Principles for risk assessment EN...

Page 5: ...or your MAJOR dealer for information on servicing or spare parts always provide the product model and serial numbers We suggest that you record your machine details below Model No ___________________...

Page 6: ...ed in important areas on your machine to draw attention to potential safety hazards On your machine safety labels the words DANGER WARNING and CAUTION are used with this safety alert symbol DANGER ide...

Page 7: ...o move after power is shut off often for several minutes Injuries occur When operators shut off equipment and attempt to clean or adjust a machine before components have completely stopped moving When...

Page 8: ...rovisions such as non slip shoes ear muffs goggles and gauntlets Wear a jacket with reflecting stickers if the implement is used near public highways Consult your retailer the Labour Health Service or...

Page 9: ...tractor manufacturer s manual PTO Shaft Safety MAX PTO INPUT 540 R P M Contact your nearest dealer or a specialised retail outlet if the PTO must be replaced with a longer one since this must belong...

Page 10: ...height of 2 0m with the implement operating in a no load condition 90 dBA In a loaded condition a PTO rate of 700 rpm the obtained value was 97dBA It is advisable to consult the prescriptions listed i...

Page 11: ...when cut wash down the machine when finished mowing especially when the machine is being stored for a long period of time No Name No Name 1 Drawbar 10 Axle Ram Stopper 2 Jack T port Position 11 Wing...

Page 12: ...oth operator and bystanders Hitching to the Tractor ALWAYS OPERATE ON LEVEL GROUND WHEN HITCHING UNHITCHING THE IMPLEMENT THIS WILL PREVENT DANGEROUS MOVEMENT NEVER ALLOW ANYONE TO STAND BETWEEN THE T...

Page 13: ...to the tractor Ensure no one is standing between the tractor and the Rollermower 4 Before connecting the PTO shaft to the tractor check it for length as shown earlier Operating the Machine The MAJOR R...

Page 14: ...ning bolts C Raising lowering the body by the Height Adjusters A and Readjusting the four adjusting bolts C Tightly close the lock nut B again to keep the rollers in this position Indicators are provi...

Page 15: ...major equipment com Blades must always be timed at 90 degrees to each other as shown below Failure to do so can cause the blades to foul and in turn may damage the transmission FRONT OF MACHINE 4200 a...

Page 16: ...engine engage the parking brake and disengage the PTO Good regular maintenance and correct use are if the Rollermower is to remain safe and long lasting PTO Shaft Maintenance Guard Removal and Yoke E...

Page 17: ...ower for the first pass and lower to desired height for the second and cut a 90 degree angle to first pass Grass wet Allow grass to dry before mowing Slow ground speed of tractor but keep engine runni...

Page 18: ...orrectly Check output shaft on gearboxes are not bent Check driveline between gearboxes is aligned Gearbox leaking Damaged oil seal Replace seal Bent shaft Replace oil seal and shaft Shaft rough in oi...

Page 19: ...m 1 22 EW29A 5 8 D SHACKLE 3 23 FWM12 M12 FLAT WASHER 8 24 FWM20 M20 FLAT WASHER 8 25 FWM8 M8 FLAT WASHER 4 26 M12 M12 NYLOC NUT 16 Item Part No Description Qty 27 M12x100BZP M12x100 BOLT 4 28 M12x30S...

Page 20: ...3 19 FWM12 M12 FLAT WASHER 4 20 FWM20 M20 FLAT WASHER 4 21 FWM8 M8 FLAT WASHER 4 22 8GMSTRP 8000 RM STRAP 3930mm 1 23 GM2 STANDARD A FRAME 1 24 LS002 ANTI VIBRATION RUBBER 7 25 M12 M12 NYLOC NUT 12 26...

Page 21: ...ECTOR TUBE 4 7 GM12 A GUARD MOUNT BUFFER 4 8 GM63 ROL 6300 ROLLER 2 9 GM84 55L 8400 DRIVE TUBE LONG 1 10 1 2F 1 2 FINE NYLOC NUT 18 Item Part No Description Qty 11 12FTHRAS THREADED HEIGHT ADJUSTER 4...

Page 22: ...M20 PLAIN NUT 4 37 M20x120BZP M20x120 BOLT 2 38 M8x16SZP M8x16 SET BOLT 4 39 NT55A RUBBER COUPLING 3 40 RM M20C ROLLER ADJUSTER CAP NUT 4 41 RMORA 1 OFFSET HEIGHT ADJUSTER RH 1 42 RMORA 2 OFFSET HEIGH...

Page 23: ...Swinging Blades Anti Clockwise see pg 38 2 2 Swinging Blades Clockwise see pg 38 2 3 84RM FAB 8400 BODY 1 4 84RM RDT DEFLECTOR TUBE 4 5 84RM SB1 8400 SCRAPER 2 6 GM84 55L 8400 DRIVE TUBE LONG 2 7 GM8...

Page 24: ...0SZP M12x30 SET BOLT 4 33 M12x40BZP M12x40 BOLT 4 34 M12x50SZP M12x50 SET BOLT 2 35 M12x60BZP M12x60 BOLT 4 36 M20 M20 NYLOC NUT 2 37 M20HEX M20 PLAIN NUT 4 38 M20x120BZP M20x120 BOLT 2 39 M8x16SZP M8...

Page 25: ...8 199269 DIA 57 5 61 5mm INSERT 2 9 1F 1 FINE NYLOC NUT 2 10 1x5FBZP 1 x5 FINE BOLT 2 11 26120012 DIA 650x320mm 2 12 AGI2RAM_B AGITATOR RAM 1 Item Part No Description Qty 13 BD16 2NH 50 50mm BALL HITC...

Page 26: ...2 11RM BP01 BODY PIVOT FRONT 2 3 11RM BP20 BODY PIVOT REAR 2 4 11RM C11 COVER PIVOT 2 5 11RM STRAP01 11000 CHAIN SLING 1 6 63RM SB1 6300 SCRAPER 2 7 Swinging Blades Anti Clockwise see pg 38 2 8 Swingi...

Page 27: ...4 33 M12x30SZP M12x30 SET BOLT 4 34 M12x40BZP M12x40 BOLT 4 35 M12x50SB M12x50mm STUD 4 36 M12x60BZP M12x60 BOLT 4 37 M16 M16 NYLOC NUT 2 38 M20 M20 NYLOC NUT 2 39 M20HEX M20 PLAIN NUT 4 40 M20x120BZ...

Page 28: ...1GMROLW 11000 RM WING ROLLER 2 2 11RM SBW01 11000 WING SCRAPER 2 3 11RM W001 11000 WING RH 1 4 Swinging Blade Clockwise see pg 38 1 5 84RM RDT DEFLECTOR TUBE 2 6 12FTHRAS THREADED HEIGHT ADJUSTER 4 7...

Page 29: ...BZP M12x35 BOLT 4 22 M12x60BZP M12x60 BOLT 4 23 M20HEX M20 PLAIN NUT 4 24 M8x16SZP M8x16 SET BOLT 4 25 RM M20C ROLLER ADJUSTER CAP NUT 4 26 RMORA 1 OFFSET HEIGHT ADJUSTER RH 1 27 RMORA 2 OFFSET HEIGHT...

Page 30: ...ww major equipment com 15000GR Rollermower Wing Item Part No Description Qty 1 15GM WDT DRIVE TUBE 355mm 1 2 15GMROLW 15000 RM WING ROLLER 2 3 15RM C02 15000 WING COVER 1 4 15RM SBW01 15000 WING SCRAP...

Page 31: ...SPLINE STAR DRIVE 1 22 FWM12 M12 FLAT WASHER 12 23 FWM20 M20 FLAT WASHER 4 24 FWM8 M8 FLAT WASHER 6 25 M12 M12 NYLOC NUT 14 26 M12x100BZP M12x100 BOLT 2 27 M12x35BZP M12x35 BOLT 4 28 M12x50SZP M12x50...

Page 32: ...WING LIFT RAM 2 6 FW114 DIA 1 1 4 FLAT WASHER 4 7 FWM16 M16 FLAT WASHER 4 8 M16 M16 NYLOC NUT 2 9 M16x75BZP M16x75 BOLT 2 10 M20 M20 NYLOC NUT 4 11 M20x110BZP M20x110 BOLT 4 12 15501 CAT 0 PIN DIA 16x...

Page 33: ...1 2 123RM LEF LIFT EYE FLAT 2 3 123RMB 001 12000 3PL BODY 1 4 12GMROLB 12000 BODY ROLLER 2 5 12GMTC1 G BOX RUBBER COVER END 2 6 12RM SB2 12000 BODY SCRAPER 2 7 84RM RDT DEFLECTOR TUBE 4 8 Pro Cut Bla...

Page 34: ...IN NUT 4 34 M20x150BZP M20x150 BOLT 2 35 M8x16SZP M8x16 SET BOLT 4 36 MOT75 DIA 105x75 BUFFER 2 37 NT55A RUBBER COUPLING 4 38 RM M20C ROLLER ADJUSTER CAP NUT 4 39 RMORA 1 OFFSET HEIGHT ADJUSTER RH 1 4...

Page 35: ...ription 1 1 2F 1 2 Nyloc Nut 5 17FT54SH 54mm SPLIT HUB 6 17FT SHC Split hub collar 7 12x3FSKS 1 2 x3 FINE SOCKET HEAD 12 9 NOTE Collars are aligned with split in hub for effective clamping Tighten to...

Page 36: ...KET RH 1 51 98611210CE00900700 WIDE ANGLE V60 FIXED SLIP 1 12000GR 17000GR 18000GR Rollermowers Item Part No Description Qty 1 12DB001 ROLLERMOWER DRAWBAR 1 2 12DB 020 DRAWBAR STOP 2 3 12DB 030 PTO ST...

Page 37: ...ption Qty 1 12GMROLB 12000 BODY ROLLER 2 2 12GMTC1 G BOX RUBBER COVER END 2 3 12RM SB2 12000 BODY SCRAPER 2 4 17GMB1 07 12000 18000 RM BODY 1 5 84RM RDT DEFLECTOR TUBE 4 6 Pro Cut Blades Pro Cut Blade...

Page 38: ...6 M12x60BZP M12x60 BOLT 4 27 M16 M16 NYLOC NUT 2 28 M20HEX M20 PLAIN NUT 4 29 M8x16SZP M8x16 SET BOLT 4 30 MOT75 DIA 105x75 BUFFER 2 31 NT55A RUBBER COUPLING 4 32 RM M20C ROLLER ADJUSTER CAP NUT 4 33...

Page 39: ...2 FLAT WASHER 4 14 FWM20 M20 FLAT WASHER 4 15 FWM8 M8 FLAT WASHER 4 16 M12 M12 NYLOC NUT 10 17 M12x100BZP M12x100 BOLT 2 18 M12x40BZP M12x40 BOLT 4 19 M12x60BZP M12x60 BOLT 4 20 M20HEX M20 PLAIN NUT 4...

Page 40: ...E BOLT 8 17 8SM18 6 SPLINE STAR DRIVE 1 18 FWM12 M12 FLAT WASHER 8 19 FWM20 M20 FLAT WASHER 4 20 FWM8 M8 FLAT WASHER 4 21 M12 M12 NYLOC NUT 14 22 M12x100BZP M12x100 BOLT 2 23 M12x40BZP M12x40 BOLT 4 2...

Page 41: ...WM12 M12 FLAT WASHER 2 3 M12 M12 NYLOC NUT 4 4 M12x40BZP M12x40 BOLT 2 5 M12x60BZP M12x60 BOLT 2 6 RM RSN2 ROLLER MOUNT 2 7 RM RSN3 SHAFT COLLAR DIA 35 2 8 RM RSN4 SCRAPER MOUNT 2 Scraper Bar as per m...

Page 42: ...GR 18000GR 6300GR 11000GR 15000GR 8400GR 8000GR 12000GR Anti Clockwise PRO CUT Anti Clockwise PRO CUT Anti Clockwise PRO CUT Anti Clockwise PRO CUT Anti Clockwise PRO CUT Clockwise PRO CUT Clockwise P...

Page 43: ...UNT 1 3 M20 M20 NYLOC NUT 2 4 FWM20 M20 FLAT WASHER 4 5 12T LBB Overlap Blade Bushing 2 6 NTSB12C Overlap Blade 2 7 9GTB A Blade anti clockwise 2 8 9GTB C Blade clockwise 2 9 M20X60BZP M20x60 BOLT 2 1...

Page 44: ...7 12T OLB Overlap Blade 2 8 NTSB10A SWING BLADE Anti Clk 2 9 8SM9 1 Swing Blade Clockwise 2 10 M20X60BZP M20x60 BOLT 2 11 12X212FBZP 1 2 x2 1 2 FINE BOLT 4 12 12T BBS BLADE BACK SPACER 4 Item Part No...

Page 45: ...Description Qty per rotor 1 1 2F Nyloc Nut 4 2 12X212FBZP Bolt 4 3 84RM SB01 Swing Blade Anti Clock 2 84RM SB02 Swing Blade Clock 2 4 84RM SBB Blade Back 285 ctr 2 84RM SBB2 Blade Back 370 ctr 2 5 84...

Page 46: ...3 84RM SB01 SWING BLADE Anti Clk 2 4 84RM SBB BLADE BACK 285 CTR 2 5 DF BMP BLADE MOUNT 1 6 FWM16 M16 FLAT WASHER 4 7 M16 M16 NYLOC NUT 2 8 M16x50BZP M16x50 BOLT 2 9 84RM SBBB BLADE BUSH 2 10 8SM9 3 B...

Page 47: ...NYLOC NUT 2 8 M16x50BZP M16x50 BOLT 2 9 84RM SBBB BLADE BUSH 2 10 8SM9 3 BLADE BACK SPACER 4 Item Part No Description Qty 1 1 2F 1 2 Nyloc Nut 4 2 12x2FBZP 1 2 x2 FINE BOLT 4 3 84RM SB02 SWING BLADE C...

Page 48: ...DF BMP BLADE MOUNT 1 5 84RM BSB BLADE SPACER BUSH 4 Item Part No Description Qty 1 1 2F 1 2 FINE NYLOC NUT 4 2 12x2FBZP 1 2 x2 FINE BOLT 4 3 8FM8 1R 8400 BLADE Clk 1 4 DF BMP BLADE MOUNT 1 5 84RM BSB...

Page 49: ...000 ROLLERMOWER V600910ENC12RW6 V60 SHAFT SLIP CLUTCH 16000 20000 TDR WING T500350F132132 T50 SHAFT STANDARD TDR PRIMARY 12000 18000 R MOWER V601210CEC02RW6 V60 SHAFT WIDE ANGLE SLIP CLUTCH 20000 TDR...

Page 50: ...CD Rubber Coupling Fitted on all machines from 2011 and replaces the old coupling NT55A Item Part No Description Qty 1 MJRC 114 COUPLING BUSHING 6 2 1 2F 1 2 FINE NYLOC NUT 6 Item Part No Description...

Page 51: ...manship or parts with the exception of components not of MAJOR S manufacture or design i e hydraulic components universally jointed shafts chains and tyres etc which are subject to the original manufa...

Page 52: ...s Co Mayo Ireland Tel 353 0 9496 30572 UK OFFICE Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 Netherlands Germany OFFICE Major Equipment Intl Ltd Postbus 29 NL 77...