Major 800SM, Operator'S Manual & Parts List

Page 1: ...MAJOR RANGE OF GRASS TOPPERS Models 800SM 900SM 9FTGDX 909HD Operator Manual Parts List Rev 201009...

Page 2: ...vaart Nederland Tel 31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Disclaimer While every effort has been made in the production of this manual to ensure that the informa...

Page 3: ...oads 4 Operating the Machine Inspections before Use 4 Key to Main Parts 5 Machine Set up 7 Hitching to the Tractor 8 Operating the Machine Mowing 8 Adjusting the skids and cutting height 9 Hydraulic B...

Page 4: ...icing information Please read all the information carefully to avoid injury and machine dam age Product Identification Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for info...

Page 5: ...t only be used for cutting grass Moreover it must only be used with a suitable tractor see product specifi cations and driven by an adequate drive line by the tractor PTO All other use is strictly pro...

Page 6: ...ing described in this manual the method by which the PTO shaft is connected to the tractor must be checked out with the instructions in the tractor manufacturer s manual PTO Shaft Safety MAX PTO INPUT...

Page 7: ...ns before Use Always disengage PTO Switch off tractor engine and engage the parking brake before making adjustment to the machine 1 With the whole machine as level as possible check the oil level in t...

Page 8: ...ond hours of work 7 Ensure safety guards and flaps are in place at all times where fitted 8 Due to the corrosive nature of grass when cut wash down the machine when finished mowing especially when the...

Page 9: ...ox cover 7 Rotor gearbox 8 Front guard 9 Skid 10 Read guard 11 Secondary shaft 12 PTO guard 13 Transport locking pin when mowing 14 Hydraulic hoses 15 Skid 16 Long damper spring 17 Short damper spring...

Page 10: ...ractor then excessive pressure is being exerted on the valve will cause the machine to creep back Correctly set up with stabilizers tightened up Incorrectly set up with loose stabilizers Proceed to mo...

Page 11: ...SIDE MOUNTED TOPPER ONLY SIDE MOUNTED TOPPERS 1 Connect tractor to linkage 2 With linkage set parallel to the ground raise the topper such that the topper heel is approx 25mm from the ground Adjust t...

Page 12: ...suitable forward gear proceed to cut grass 9FTGDX Wheel Assembly The wheel assembly is not suitable for reversing Place the pin in the appropriate location for either transport or mow ing Adjusting th...

Page 13: ...ions can be carried out If emergency operations are required whilst the machine is connected to the tractor switch off the engine engage the parking brake and disengage the PTO Good regular maintenanc...

Page 14: ...er Ground speed too fast Reduce ground speed by shifting to a lower gear Grass is down from previous weather conditions Mow in only one direction Possible build up materials under mower Clean mower Bl...

Page 15: ...d add oil Wrong PTO rpm rate Check PTO rate adjust as necessary Rotors bent broken Replace bent or missing blades Bent PTO shaft Check PTO shafts are aligned correctly Check output shaft on gearboxes...

Page 16: ...ard Extended 1 14 LF205 LF205 GEARBOX 205 871 2 15 5 8F 5 8 FINE NYLOC NUT 4 16 58x2FBZP 5 8 x2 Bolt 8 17 8SM18 6 Spline Star Drive 2 18 9GTSTRP Strap 1 19 EW29A D Shackle 3 Item Part No Description Q...

Page 17: ...RG 405 REAR GUARD 2 7 SL65 RG REAR GUARD 3 8 SLH16 SKID OFFSET 2 9 TWA 002 TOPPER WHEEL ASSY 2 10 12F 1 2 FINE NYLOC NUT 12 11 12x3FBZP 1 2 x3 FINE BOLT 12 12 LF 140J 6 SPLINE L BOX Ratio 1 5 2 13 190...

Page 18: ...NUT THIN 1 3 5 TWA 052 TOPPER 4 STUD AXLE HUB 1 3 6 TWA 056 HUB SHAFT FOR 17570R14 1 4 17570R14 Wheel DIA 600x170mm 1 5 5 8F 5 8 FINE NYLOC NUT 4 6 58x5FBZP 5 8 x5 FINE BOLT 2 7 FWM16 M16 FLAT WASHER...

Page 19: ...Nyloc Nut 12 9 12x3FBZP 1 2 x3 Bolt 6 10 LF205 LF205 GEARBOX 205 871 1 11 LF205T LF205 GEARBOX 205 873 1 12 5 8F 5 8 FINE NYLOC NUT 4 13 58x2FBZP 5 8 x2 Bolt 8 Item Part No Description Qty 14 8SM18 6...

Page 20: ...D INSERT 2 11 8SM11 2 PTO Guard 1 12 8SM12 Damper Spring Upper 1 13 8SM13 Damper Spring Lower 1 14 9SM CAR 9SM Ram 1 15 FWM8 M8 Flat Washer 10 16 FWM20 M20 Flat Washer 2 Item Part No Description Qty 1...

Page 21: ...Part No Description Qty 1 900SM_HOSE 1 4 Hydraulic Hose Str to Block 90 2 2 EDOW12 1 2 DOWTY WASHER 2 3 EDOW14 1 4 DOWTY SEAL 2 4 EMM1214 1 2 14 M M CONNECTOR 2 5 EMM14 1 4 M M CONNECTOR 2 6 QRM12 1...

Page 22: ...SHER 4 6 12T LBB Overlap Blade Bushing 2 7 NTSB12C Overlap Blade 2 8 9GTB A Blade anti clockwise 2 9 9GTB C Blade clockwise 2 10 12X212FBZP 1 2 x2 1 2 FINE BOLT 4 11 9GT USS Under sole skid 1 12 M20X6...

Page 23: ...verlap Blade 3 12X212FBZP 1 2 x2 1 2 FINE BOLT 4 8SM9 2 Blade Back 5 9GT USS Under sole skid 6 DF BMP BLADE MOUNT 7 FWM20 M20 Flat Washer 8 M20 M20 NYLOC NUT 9 M20X60BZP M20x60 BOLT 10 NTSB10A SWING B...

Page 24: ...EC12C12 T60 SHAFT OVERRUN SHEARBOLT T50 SHAFT COLLAR 900SM T600610ENC12RB2 T60BOOR 900 T501160CEC12C12 T60 SHAFT OVERRUN SHEARBOLT T50 SHAFT COLLAR 9FTGDX T600810ENC12RW6 T60 SHAFT SLIP CLUTCH 9FTGDX...

Page 25: ...132 6004 00 Crown 1 7 8 0 9 00026 Bearing 30207 1 8 0 140 0300 00 Casting machining 1 9 8 5 2 00131 Snap Ring 72x75x2 5 2 10 8 7 3 00055 Oil Seal 25x72x10 1 11 0 140 2000 00 Input Shaft 1 12 0 132 710...

Page 26: ...EAL 55X90X10 1 16 0 292 2001 00 SHAFT 1 3 8 1 17 8 1 1 00501 BOLT M10X22 8 8 8 18 0 712 7525 00 SHIM 50 3x2 5 1 Item Part No Description Qty 1 LF135 17 Crown Gear 1 2 LF135 12 Gearbox Casing 1 3 LF135...

Page 27: ...5 5 Double Lip Seal 1 20 357210 Oil Seal 25x72x10 1 21 LF135 26 Cover 1 22 LF135 22 O Ring 1 23 LF135 8 Shim 1 24 LF135 7 Snap Ring 1 25 N A Name Plate 1 26 0 248 7500 00 Shim 1 27 LF135 24 Snap Ring...

Page 28: ...ER 1 14 0 267 3005 00 SHAFT 1 3 8 Z6 1 15 LF135 13 PLUG 3 8 GAS 2 16 M10x20SZP Bolts M10x20 4 17 0 124 7101 00 PLATE 1 251 8 6 7 00161 OIL FILLER PLUG 3 8 GAS 1 Item Part No Description Qty 1 T304A 15...

Page 29: ...26 www major equipment com NOTES...

Page 30: ...To register your machine for warranty please go to the Support section of our website www major equipment com and fill in your details...

Page 31: ...allyhaunis Co Mayo Ireland Tel 094 9630572 UK OFFICE Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 01524 850501 NL GERMANY OFFICE Major Equipment Intl Ltd Postbus 29 NL 7700 AA Ded...