Major MJ-C10, Installation Manual

Page 1: ...MJ C10 Two Post Lift Manual Release Distributed by Please read this entire manual carefully and completely before installation or operation of the lift DATE 09 02 2023 Installation Operation and Part...

Page 2: ...domestic legislation The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution MAJOR reserves the right or initiates criminal proceedi...

Page 3: ...DESCRIPTIONS 9 3 1 General descriptions 9 3 2 Construction of the lift 9 3 3 Technical data 10 3 4 Dimensions 11 3 5 Safety devices descriptions 12 INSTALLATION INSTRUCTIONS 13 4 1 Preparations before...

Page 4: ...g It must be ensure that the person chosen satisfies the requirements The user bears special responsibility if employees of the company are appointed as experts or qualified persons 1 2 1 Scope of che...

Page 5: ...d 1 3 9 The lift is simply designed to lift the entire body of vehicles with its maximum weight within the lifting capacity 1 3 10 Always insure the safety locks are engaged before any attempt to work...

Page 6: ...learly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detache...

Page 7: ...y danger of crushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off or tipping up Safety measures The...

Page 8: ...e packs are not designed for this type of storage The narrow base heavy weight and large size of the packs make stacking difficult and potentially dangerous If stacking is unavoidable use all appropri...

Page 9: ...t the control panel and the cylinder PRODUCTS DESCRIPTIONS 3 1 General descriptions This is chassis supporting vehicle lift for road vehicles It is mainly composed by two posts two carriages four swin...

Page 10: ...g capacity 10000 lbs Full rise 1729mm Min height 85mm low profile arm Full rise time with rated load Approx 60s Full descent time with rated load Approx 50s Power Supply 380V 400V 415V 3ph 50Hz 60Hz 2...

Page 11: ...Installation Operation and Parts Manual MJ C10 11 3 4 Dimensions...

Page 12: ...1 Roof protective limit switch Stop rising in case the overhead bar is touched 2 Max rise limit switch Stop rising at max height 3 Mechanical safety locking unit Catch the carriages in case of hydrau...

Page 13: ...d 4 0mm2 wire core for 1Ph power Refer also to the corresponding information on the name plate and in the operation instructions Before doing electrical connection make sure the lift is electrically a...

Page 14: ...the packing Use proper means put something supporting under the post or suspend the post by a crane to suspend the post unscrew and remove the bolts fixed on the iron rack Attention Please pay specia...

Page 15: ...mounting holes in the base plate are then accessible Make sure the locking pawl is engaged 3 Check and align the position of the base plates again 4 Drill the mounting holes Remove the drilling dust...

Page 16: ...at the mechanical safety locking units in each post are fully engaged 3 After fixed the cables adjust and make the cables at both sides be under the same tension which could be judged by the sound emi...

Page 17: ...must be taken adequate care that all fittings are securely tightened and no solid substance go into the hydraulic line otherwise severe leakage will occur 1 Hex head flange bolt M8x30 2 Anti vibration...

Page 18: ...nnection 1 Fix max height limit switch onto the inside surface of the power side post and connect its wire to the terminals reserved at the motor 2 Fix roof protection limit switch onto the overhead c...

Page 19: ...mbly at the power side post Locking assembly at the other post 2 Route and fix the release rope for mechanical safety locking assembly 2 1 Make release rope goes through pulleys on top of the two post...

Page 20: ...in shafts No 2 must be greased at the installation Install the lifting arms onto the carriages and ensure the arm lock could work Attention Install Lifting arms ONLY after the complete assembly has be...

Page 21: ...and using HM NO 32 hydraulic oil when temperature is below 10 degree Celsius Change the oil 6 months after initial use and once per year thereafter Step 13 Trial running Get familiar with lift contro...

Page 22: ...ization of both lifting carriages Ensure the synchronization by adjusting the balance steel cables at both sides Make both cables be of the same tightness This could be judged by the sound emitted by...

Page 23: ...nd Parts Manual MJ C10 23 Step 15 Install the height adapter holder Optional 2 Class C flat washer M6 3 Hook 4 Column curtain 5 Cross socket cap head screw M6x8 1 Height adapter 2 Holder 3 Hex socket...

Page 24: ...e permitted in the lift area Do not try to raise the vehicle with excessive length or width Otherwise there is risk of vehicle falling from lift Inspect the space above and below the load and the load...

Page 25: ...een two posts 2 Adjust the lifting arms until lifting adapters are under the pick up positions of the vehicle and make sure the gravity of vehicle located over the center of four lifting arms 3 Push t...

Page 26: ...up or jammed Clean or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make ad...

Page 27: ...lithium based grease S N Components Methods Period 1 Hydraulic oil Change the oil 6 months after initial use and once per year thereafter Inspect the hydraulic oil and change the oil if the oil becom...

Page 28: ...the pulley and steel cable Inspect and add more grease when necessary every 90 days 9 Lifting adapter Check if it can screw UP and DOWN smoothly Add grease onto the swivel when necessary Inspect the...

Page 29: ...ng platform and fixed elements e g wall in all lifting positions There must be sufficient space for driving vehicles on and off C25 concrete foundation with a minimum thickness of 200mm Surface under...

Page 30: ...Installation Operation and Parts Manual MJ C10 30 Annex 2 Electrical schemes and parts list POS CODE Descriptions Qty SQ1 320301011 Limit switch 1 SQ2 320301002 Limit switch 1...

Page 31: ...31 1Ph wire connection Wire L is going to be fixed with terminals A1 3L2 and 1L1 Wire N is going to be fixed with terminals 5L3 and 13NO Wire U is going to be fixed with terminals 2T1 and 4T2 Wire W i...

Page 32: ...list 1 oil tank 2 oil sucking filter 3 gear pump 4 coupling 5 motor 6 hydraulic block 7 cushion valve 8 overflow valve 9 single way valve 10 manual unloading valve 11 flow control valve 12 oil tank c...

Page 33: ...W 17MPA 10L 1 2 207103019 Composite washer M14 1 3 310101008 Connector M14 1 5 G1 4 1 4 624008106 Rubber oil hose L 430mm 1 5 615006003 Three way connector 6214E A4 B4 1 6 624008126 Rubber oil hose L...

Page 34: ...E2D3I1 1 10 1 3 330201006 Gear pump CBK F225 CBK 2 5F 1 4 330404015 Coupling YBZ E0 963Z0 1 02 46mm 1 5 320204209 Motor AM61 3HAM 3BA34R 208 240V 50 60Hz 2 2KW 2850 3450RPM 1 6 330105017 Hydraulic bl...

Page 35: ...401013 Oil sucking pipe YBZ SJYG350 1 14 330402006 Oil returning pipe YBZ E2D3I1 1 09 1 15 210101013 Fitting M 14 1 5 2 16 207103025 Composite washer 13_7X20X1_5 3 17 330502013 Cover YBZ BT M30 2 B 1...

Page 36: ...al MJ C10 36 Annex 4 Mechanical exploded drawings and parts list POS Code Description Specification Qty 1 615068509 Steel cable L 9760mm 2 2 203101009 Hex nut M16 GB6170 8 3 204101009 Flat washer D16...

Page 37: ...unit 1 2 624008106 Rubber oil hose L 430mm 1 3 624008104 Rubber oil hose L 1270mm 1 4 615015003 Composite connector 6255E A7 B7 2 5 207103025 Composite washer 13_7X20X1_5 4 6 615006003 Three way conn...

Page 38: ..._3 2 7 202109005 Hex cylinder head screw M4X6 GB70_1 2 8 203101005 Hex nut M8 GB6170 4 9 615068400 Handle C9Z A1 B12 1 10 420680066 Nylon spacer 25X41X25 2 11 206102013 Post pin D6X40 GB879 2 12 41090...

Page 39: ...ad screw M6X35 GB70_1 1 3 203103005 Locking nut M6 GB889_1 1 4 204101008 Flat washer D14 GB95 5 5 204201007 Spring washer D14 GB93 5 6 203101008 Hex nut M14 GB6170 5 7 201102035 Hex head full swivel s...

Page 40: ...M6X40 GB70_1 2 4 614901378 Carriage C9Z A3 B1 2 2 5 420680083 Sliding block C9Z A3 B5 16 6 420040160 Protective rubber pad 6254E A2 B6 2 7 202111004 Hex socket flat head screw M8X12 GB70_3 4 8 2032040...

Page 41: ...Installation Operation and Parts Manual MJ C10 41 POS Code Description Specification Qty 16 205101101 Bearing 3520 SF 1X 2 17 410902109 Pulley C9Z A1 B2 2...

Page 42: ...Installation Operation and Parts Manual MJ C10 42...

Page 43: ...40 Hex socket cylinder head screw M10X16 GB70_1 4 21 410049031B Pin shaft 6254E A12 4 22 614004005B Long support arm 6254E A7 B1 2 23 614901362 Retractable arm 6254E A7 B3 1 2 24 615004003D Lifting tr...

Page 44: ...43 202109029 Hex socket cylinder head screw M8X20 GB70_1 4 44 410080271 Shaft of the upside guiding wheel 6214DS A10 B3 2 Optional height extension adapter and holder POS CODE Description Specificati...