Major MJ71-190, Operators Manual & Parts Lists

Page 1: ...Operators Manual Parts List SWIFT ROLLERMOWERS MJ71 190 MJ71 240 MJ70 240FM MJ71 540 MJ71 400 MJ71 340...

Page 2: ...31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Find us on FACEBOOK MAJOR MACHINERY View our channel MAJOREQUIPMENT Disclaimer While every effort has been made in the pro...

Page 3: ...to the Tractor 8 Operating the Machine Mowing 9 Roller and Castor wheels adjustment 10 Maintenance PTO Shaft Maintenance 11 Blade Rotation 12 Wing shafts alignment 12 Greasing Schedule 12 Troubleshoot...

Page 4: ...9 of 2007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 2007 Safety of machinery Principles for risk assessme...

Page 5: ...s booklet and driven by an adequate drive line of the tractor PTO All other use is strictly prohibited Product Identification Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer f...

Page 6: ...oid injury read the manual Check the tightness of the transmission Rotating blade hazard PTO entanglement hazard keep clear of PTO drives Safety Machine Safety Labels The machine safety labels shown i...

Page 7: ...ment and attempt to clean or adjust a machine before components have completely stopped moving Shear bolt protection device in PTO shaft shears the mowing parts are still spinning but the primary PTO...

Page 8: ...nd the wings need to be raised lowered the operator must not leave the tractor Always ensure the PTO has been turned off and the parking brake applied before leaving the tractor cab or carrying out ma...

Page 9: ...MPH TRAILED MODELS MAXIMUM SPEED IS 25 km h If the PTO shaft is too long it should be shortened in the following way Set the machine at a minimum distance from the tractor then brake the tractor and s...

Page 10: ...n be installed either to the front or to the rear of the tractor depending on the model of your machine Key to Main Parts 1 Body 2 Drivetrain cover 3 A Frame 4 Gearbox PTO cover 5 PTO shaft 6 Rear rol...

Page 11: ...Check the blades for wear and damage and replace worn blades with new ones if requried 4 If the blade assembly is removed check the blade mounting ensure the gearbox shaft nut is tight and retained i...

Page 12: ...nk until the strap is slack allowing the Machine to produce a uniform finish in varying ground conditions 4 Connect the PTO shaft Check for the length Trailed Models 1 Adjust the tractor hitch pin so...

Page 13: ...e PTO stand is flipped down Trailed models only 4 Check PTO shaft is fully engaged on tractor PTO splines 5 Raise the machine by hydraulic control Trailed models only 6 Flip back axle and drawbar ram...

Page 14: ...procedure for the other wheel Roller To adjust the height of the roller follow this procedure at both sides of the roller 1 Loosen Bolts B and C Note You do not have to remove these bolts half of the...

Page 15: ...onnected form the tractor before any cleaning lubricating and servicing operations can be carried out Maintenance must be carried out by qualified personnel If emergency operations are required whilst...

Page 16: ...elow Greasing Schedule Lubricate moveable mechanical joints when required First 8 hours 16 hours thereafter 80 hours thereafter PTO Shaft Yoke Ends PTO TUBES Roller height adjuster 4x2 single deck mod...

Page 17: ...ound gearbox PTO running too fast Remove grass etc from machine Lower the RPM rate Blade is scalping ground Machine too low Raise machine reset wheels Field is ridged Cut field at a different angle Fi...

Page 18: ...ugh in oil seal area Replace or repair shaft Oil seal installed incorrectly Replace seal Oil seal not sealing in the housing Replace seal or use a sealant on outside diameter of seal Oil level too hig...

Page 19: ...MJ71 Spare Parts Single Deck models MJ71 190 MJ71 240 MJ71 240FM www major equipment com 15 050918...

Page 20: ...MJ71 190 General Assembly www major equipment com 16 74 60 53 75 50 12 22 55 55 47 54 49 46 20 72 73 59 62 63 14 8 11 38 25 80 39 49 64 56 67 68 33 33 7 57 81 65 29 76 15 67 64 18 18 43 79...

Page 21: ...MJ71 190 Underbody Assembly www major equipment com 17 1 6 64 56 27 28 67 56 64 32 10 64 56 9 69 32 52 64 66 56 56 64 26 11 64 56 67 56 13 1 6 32 10 56 64 64 56 34 66 35 9 64 56 4 67...

Page 22: ...90 Drivetrain and Roller Height Asjuster Assembly www major equipment com 18 2 3 2 17 24 23 42 61 78 24 21 17 19 24 5 41 81 40 16 45 44 58 45 44 58 21 21 21 71 51 30 77 31 61 76 4 9 48 64 70 56 82 36...

Page 23: ...TER 4 38 111044 DIA 26 30mm INSERT 8 39 11874 CAT 1 2 LINK PIN 2 40 12HEX109 1 2F HEX 10 9 18 41 12x112FSKS 1 2 x1 1 2 FINE SKT HEAD 12 9 18 42 190 000 545 PTO GUARD EXTENDED 1 43 465684 DIA 14mm INSE...

Page 24: ...MJ71 240 General Assembly www major equipment com 20 74 60 53 75 50 10 22 55 55 47 54 49 46 20 72 73 59 62 63 13 8 9 38 80 25 31 76 39 49 12 64 56 67 68 33 33 7 67 64 57 81 65 26 16 16 43 79...

Page 25: ...MJ71 240 Underbody Assembly www major equipment com 21 4 6 64 56 67 27 28 67 56 64 32 19 64 56 18 69 32 52 64 66 56 56 64 26 9 64 56 67 56 11 4 6 32 19 56 64 64 56 34 66 35 18 64 56 3...

Page 26: ...train and Roller Height Asjuster Assembly www major equipment com 22 1 2 1 2 14 5 24 17 15 24 23 42 61 78 24 21 15 17 24 5 41 81 40 14 45 44 58 45 44 58 21 21 21 71 51 29 77 30 61 76 3 18 48 64 70 56...

Page 27: ...8 111044 DIA 26 30mm INSERT 8 39 11874 CAT 1 2 LINK PIN 2 40 12HEX109 1 2F HEX 10 9 24 41 12x112FSKS 1 2 x1 1 2 FINE SKT HEAD 12 9 24 42 190 000 545 PTO GUARD EXT OVAL 1 43 465684 DIA 14mm INSERT 8 44...

Page 28: ...MJ71 240FM General Assembly www major equipment com 24 8 12 7 3 11 6 13 23 19 13 19 21 1 27 10 26 5 8 14 2 14 5 27 10 26 15 4 18 3 7 6 21 22 12 16 17 25 20 20 24 11 9 2 13 13...

Page 29: ...M6x40SZP M6x40 SET BOLT 2 further breakdown provided MJ71 Wheel Assembly SW2 CW 01 Item Part No Description Qty 1 MJ70 CW 020 MJ70 CASTOR YOKE 1 2 MJ70 CW 025 CASTOR SPACER 2 3 RMCW 030 CASTOR AXLE 1...

Page 30: ...GAH VARIOUS 2 IMP CYCLONE WING RAM VARIOUS 2 IMP CLAMP COLLAR PTO 2132 BRASS 2 PU 3 8 BREATHER PLUG 68085600 STEEL 2 PU GREASE NIPPLE M8x1 25 STR PART No S482 2 PU CAT 1 2 TOP LINK 400 SWIFT ASSEMBLY...

Page 31: ...www major equipment com 27 MJ71 340 400 540 Body...

Page 32: ...www major equipment com 28 MJ71 340 400 540 Body...

Page 33: ...www major equipment com 29 MJ71 340 400 540 Body...

Page 34: ...4 TOP LINKAGE TIE 2 47 SW2 550 CV21 GUARD BASE MOUNT 2 48 RM RSN3 SHAFT COLLAR DIA 35 4 49 111044 DIA 26 30mm INSERT 8 50 12HEX109 1 2F HEX 10 9 12 51 12x112FSKS 1 2 x1 1 2 FINE SKT HEAD 12 9 12 52 19...

Page 35: ...www major equipment com 31 Right Hand wing shown MJ71 540 Wing...

Page 36: ...www major equipment com 32 23 Right Hand wing shown MJ71 540 Wing...

Page 37: ...00 AF02H WING AERO FOIL Left wing 1 30 SW2 550 CV02 550 COVER WING 1 31 SW2 550 CV15 GUARD BASE MOUNT 2 32 DRV RC SWT2 410 SW2 410 DRIVE 2 33 MJ30 350 WA11 RAM SPACER 1 34 RM RSN3 SHAFT COLLAR DIA 35...

Page 38: ...N DOUBT ASK ASSY FAB Vendor Route Route Finish SELF PLATE Z PLATE C GALV SELF PAINT G PAINT Y GALVP G WELD 12 14 14 74 19 20 55 69 10 37 41 50 50 40 48 47 54 65 60 53 41 50 50 40 33 53 68 28 51 51 58...

Page 39: ...60 1 5 26 6 27 58 51 51 59 61 61 58 51 59 25 55 69 58 51 7 73 55 58 51 59 51 58 51 6 58 51 65 49 23 5 1 23 63 7 14 14 14 49 65 24 SWIFT 410 WING SR 23 10 2017 Drawn Date 5 5 Rev Sheet Drawing No Titl...

Page 40: ...WING 1 29 SW2 550 CV15 GUARD BASE MOUNT 2 30 8400RM HG76 HEIGHT PIVOT BLOCK 8 31 8400RM HG77 M20 HEX ADJUSTER 4 32 DRV RC SWT2 410 SW2 410 DRIVE 1 33 MJ30 350 WA11 RAM SPACER 1 34 RM RSN3 SHAFT COLLA...

Page 41: ...D 13 10 13 59 14 15 41 54 29 37 37 30 38 44 53 39 37 24 46 38 38 44 39 53 50 39 8 26 30 37 37 13 29 40 35 60 11 54 9 SWIFT 270 WING SR 13 02 2018 Drawn Date 4 5 Rev Sheet Drawing No Title Scale 0 Quan...

Page 42: ...3 7 44 38 38 46 5 21 1 4 18 54 41 19 38 44 6 44 41 58 38 38 45 44 38 20 38 47 45 44 38 44 38 38 45 4 1 48 51 36 5 38 44 50 51 36 6 18 50 38 18 44 48 SWIFT 270 WING SR 13 02 2018 Drawn Date 5 5 Rev She...

Page 43: ...NG REAR DEFLECTOR Left wing 1 22 8400RM HG76 HEIGHT PIVOT BLOCK 8 23 8400RM HG77 M20 HEX ADJUSTER 4 24 MJ30 350 WA11 RAM SPACER 1 25 RM RSN3 SHAFT COLLAR DIA 35 4 26 15012 CAT 1 PIN DIA 19x76mm 1 27 1...

Page 44: ...25 FIXED BLADE Anti_Clk SR Drawn 2 2 Sheet Drawing No Title Scale 725 BLD4 FL 10 FAB 20 WELD 40 PAINT G 42 PAINT Y 45 GALV 47 PLATE C 48 PLATE Z 50 ASSY 52 1FIX 55 2FIX FAB MCD PU IMP www major equipm...

Page 45: ...x30SK M12x30 SOCKET HEAD SCREW 4 6 M8x12SK M8x12mm SOCKET HEAD 12 9 1 7 RM 04NUT NUT WASHER WELDMENT 1 8 RM 04REH ROLLER END HOUSING 1 9 RM 04REP ROLLER END PLATE 1 10 RM 04RES ROLLER END SHAFT 1 11 R...

Page 46: ...SCRAPER BAR 2 per MJ71 190 5 SW2 240 BSCRPR 01 SCRAPER BAR 2 per MJ71 240 5 SW2 270 WSCRPR 01 SCRAPER BAR 2 per MJ71 340 wing 5 SW2 400 BSCRPR 03 SCRAPER BAR 2 per MJ71 340 body 2 per MJ71 400 body 2...

Page 47: ...LF135 19 8 4 1 00993 Parallel Key B 10x8x30 1 14 M10x20SZP 8 1 1 00054 Bolts M10x20 4 15 8 5 2 00030 8 5 2 00030 Snap Ring 80x82 5x2 5 1 16 LF135 3 8 5 3 00955 Snap Ring SB 81 1 17 8 5 2 01358 8 5 2...

Page 48: ...sher LF135 2 1 13 8 4 1 00993 8 4 1 00993 Parallel Key LF135 19 1 14 8 1 1 00054 8 1 1 00054 Bolts M10x20 4 15 8 5 2 00030 8 5 2 00030 Snap Ring LF135 6 1 16 8 5 2 00955 8 5 2 00955 Snap Ring LF135 3...

Page 49: ...manship or parts with the exception of components not of MAJOR S manufacture or design i e hydraulic components universally jointed shafts chains and tyres etc which are subject to the original manufa...

Page 50: ...s Co Mayo Ireland Tel 353 0 9496 30572 UK OFFICE Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 Netherlands Germany OFFICE Major Equipment Intl Ltd Postbus 29 NL 77...