MAKELSAN BOXER BX3310, User Manual

Page 1: ...USER MANUAL BOXER SERIES 10 20 KVA...

Page 2: ...USER MANUAL BOXER SERIES 10 20 KVA AG SD 109 Rev 0...

Page 3: ...Please visit www makelsan com tr for updates Always use the latest manuals Shipment Carrying vehicles or handling accessories must have enough features and characteristics to carry UPS s weight DO NOT...

Page 4: ...d Mode 10 2 2 3 Bypass Mode 10 2 2 4 Automatic Restart Mode 11 2 2 5 Maintenance Mode 11 2 3 Battery Management 11 2 3 1 Advanced Level Functions Automatic Battery Test 12 2 4 User Panel 13 2 4 1 Open...

Page 5: ...1 5 5 Control and Communication Cable Connections 34 3 2 Parallel Setup 35 4 OPERATION 39 4 1 Operation Procedure 39 4 1 1 Circuit Breakers 39 4 1 2 First Start Up 39 4 1 3 Testing the Operation Mode...

Page 6: ...T 5 MINUTES FOR THE DC BUS CAPACITORS TO DISCHARGE AFTER POWER OFF Service Maintenance All service and maintenance operations are performed internally All parts of UPS can be serviced and replaced onl...

Page 7: ...of UPS through front panel on our products in the range of 10 20 kVA Therefore enough area must be left for operator Furthermore the device can be accessed through the back side for service and mainte...

Page 8: ...ur wheels By this means it can be easily moved and placed These wheels must only be used on smooth surfaces After the UPS has been placed on an appropriate position front wheels must be locked Back wh...

Page 9: ...BOXER SERIES 10 20 KVA PRODUCT DESCRIPTION AG SD 109 Publishing Date 13 10 2015 Revision No 0 Rev Date 2 PRODUCT DESCRIPTION General View...

Page 10: ...0 KVA PRODUCT DESCRIPTION AG SD 109 Publishing Date 13 10 2015 Revision No 0 Rev Date Front View 1 LCD Display 2 Fresh Air Vacuum Grid 3 EPO Emergency Power Off Button 4 Menu Navigation Keys 5 Mimic D...

Page 11: ...109 Publishing Date 13 10 2015 Revision No 0 Rev Date 1 Rectifier Charger Inverter Cooling Fans 2 Bus Bar Charging Button 3 Optional External Bypass Switch 4 Maintenance Bypass Switch 5 Mains Switch...

Page 12: ...nal 10 Battery Fast Circuit Breakers and Connecting Terminals 11 Battery Commissioning Switch 12 Output Switch 13 Thyristor Hot Air Evacuation Channel 14 Optional Cold Start Starting through battery S...

Page 13: ...BOXER SERIES 10 20 KVA PRODUCT DESCRIPTION AG SD 109 Publishing Date 13 10 2015 Revision No 0 Rev Date...

Page 14: ...or repair are needed before input CB1 and output CB3 circuit breakers are switched to open circuit OFF switch the UPS from normal mode to static bypass mode see 4 1 3 2 Afterwards the maintenance cir...

Page 15: ...s sensor and the UPS regulates charge parameters in the same way In this case we advise you to order External Battery Temperature Sensor Kit for temperature detection of the UPS 2 2 UPS s Operation Mo...

Page 16: ...3 Battery Management Constant Charge Current Constant current as 1 10 rate of the battery capacity is applied to battery until the battery reaches the float charge voltage Float Charge Depending on th...

Page 17: ...od or replace is determined At the end of this test if batteries are reported as replace then the batteries are completely drained after the test In this case loads can remain unpowered in case of mai...

Page 18: ...inates in battery mode and flashes when UPS is started up through batteries 4 Battery charge indicator LED It illuminates while the batteries are charged 5 Battery module 6 DC AC module Inverter 7 Byp...

Page 19: ...Restart Auto Battery Test Screen Warning Beep Language Communication Service Menu Version LOGGING Log Code Date Time Log Records Information MAINS Voltage Current Frequency Active Power Reactive Power...

Page 20: ...urns to the opening screen 2 4 2 Main Menu Switch from opening screen to the main menu through ENT button 2 4 3 Navigating Through the Menus Press UP DOWN keys to move the cursor arrow in the screen O...

Page 21: ...ts batteries which has more capacity than 10 as Good less capacity than 10 as Replace according to the test results After the device is started and every 24 hours it automatically performs a quick bat...

Page 22: ...l apparent power and load in percentage of each phase VL CF Voltage of each phase phase neutral and crest factor Bypass VP A Hz Voltage phase neutral current and frequency of each phase VL Voltage of...

Page 23: ...battery install date via this menu Automatic Restart In battery mode the device operates until batteries discharge and then shuts down Auto restart can be used to restart the UPS automatically when th...

Page 24: ...etting to make it more visible on different environmental conditions Beeper Turn the beeper sound on off Language Set the menu language Communication Set the protocol for the RS232 connection The opti...

Page 25: ...tput frequency Hz parallel battery handle number x series battery handle number and battery capacity set on the UPS can be accessed through the version menu 2 4 8 Logging Menu The last 500 logs can be...

Page 26: ...st be taken in order to protect eyes against electrical arcs that can result from contacts ESD protected rubber gloves should be used Batteries discharging or leaking must not be used if any it must b...

Page 27: ...ea with cool air flow 3 1 3 1 Positioning the UPS For the Boxer 10 20 KVA Series fresh and cool air enters the device from the front side and goes out through the fans on the back side of the device A...

Page 28: ...E TABLE Device Power KVA 10 15 20 Series Battery Number 31 31 31 Battery Group 2 2 2 Total Battery Number 62 62 62 I_bat max V_bat_cutoff A 12 5 18 8 25 1 Recommended Internal Fuse A 20 32 40 Recommen...

Page 29: ...drops the said range the capacity of the battery will seriously decline Therefore expected time will not be obtained during back up As a result keep batteries away from heat sources and serious air fl...

Page 30: ...nitely be used These fuses must be mounted as close as possible to the batteries This closeness will increase the electrical operation safety with the battery BOXER EXTERNAL BATTERY CABINET CONFIGURAT...

Page 31: ...specially when batteries are inside of cabinet Move the UPS as rarely as possible 3 1 5 Mains Load and Battery Connections Distribution board is recommended for the UPS outputs Load protection fuses a...

Page 32: ...esigns must be compatible to current and voltage values stated herein additionally local instructions must be obeyed about these topics UPS Rating KVA Rated Currents A Mains Currents at Maximum Batter...

Page 33: ...input and output of the UPS Neutral line is not interrupted Please follow the steps below for electrical connections 1 Take all the breakers in the distribution boards open circuit OFF position and ma...

Page 34: ...AG SD 109 Publishing Date 13 10 2015 Revision No 0 Rev Date 3 Connect the ground cable 4 Make sure that all the circuit breakers are in the open circuit OFF position The use of these circuit breakers...

Page 35: ...Connect the input cables R phase to INPUT L1 S phase to INPUT L2 T phase to INPUT L3 N Neutral to Input N 6 Check the phase sequence 7 Repeat steps 4 5 for output cables 8 Place the metal cover back...

Page 36: ...connections in this section 3 1 5 4 1 Internal Battery Installation Procedure and Connection Battery Installation Procedure Follow the procedure below while commissioning internal batteries 1 Remove...

Page 37: ...nnection You can find details about how to configure the external batteries under External Batteries Configuration title above The information about connection of external batteries and UPS is given i...

Page 38: ...ctly by checking battery connections for the last time 9 Replace battery fuse on UPS 10 Replace battery fuse on battery cabinet 11 If there is switch breakers on the battery cabinet to the position of...

Page 39: ...Cable Connections MAKELSAN UPS products have standard or optional connections of advanced external battery cabinet environmental monitoring control panels and various intelligent monitoring Connection...

Page 40: ...feature is offered as an option Please contact your authorized dealer for parallel operation Parallel application should be made by authorized personnel assigned by MAKELSAN In case of need of redund...

Page 41: ...d to each other but definitely each battery group is different from another batteries cannot be used in common The following points should be considered while placement of devices in parallel system a...

Page 42: ...les Each device must have its own neutral cable Each device must have its own ground cable Devices must be connected through the distribution board and phases must be properly connected U1 U2 UN V1 V2...

Page 43: ...BOXER SERIES10 20 KVA INSTALLATION AG SD 109 Publishing Date 13 10 2015 Revision No 0 Rev Date Software settings on the user panel should be made by authorized personnel...

Page 44: ...operly Owing to the auxiliary contact detail in CB3 if it is activated while the UPS is operating the mains activates Bypass static switches The system switches to maintenance mode without any interru...

Page 45: ...position If there exists optional external bypass switch the external bypass breaker CB5 to closed circuit ON position 4 Start the UPS using the front panel Main Menu Control Password Start 5 Check t...

Page 46: ...dio alerts in an overload condition without feeding critical AC loads 4 1 3 Testing the Operation Modes of the UPS After first start up switch among operation modes with the aim of control 4 1 3 1 Swi...

Page 47: ...mimic diagram Main Menu Control Switch to UPS Note The inverter will not undertake the load if the inverter voltage is out of limits or there is overload or over temperature situation 4 1 3 4 Switchi...

Page 48: ...LANATIONS OF LOGGING AG SD 109 Publishing Date 13 10 2015 Revision No 0 Rev Date Main Menu Control Switch to BYPASS 1 Take CB2 to closed circuit ON position 2 Stop the UPS using the front panel Main M...

Page 49: ...3 and CB4 to open circuit OFF position FOR SAFETY WAIT 5 MINUTES AT LEAST BEFORE OPENING UP THE DEVICE AFTER YOU HAVE SWITCHED THE DEVICE TO THE MAINTENANCE BYPASS MODE 4 1 4 Performing a Complete Shu...

Page 50: ...FORE PERFORMING A COMPLETE SHUTDOWN 4 1 5 EPO Emergency Power OFF By pressing the EPO button the UPS turns the rectifier and the inverter off respectively If the output breaker turn off option is set...

Page 51: ...ge value while UPS was operating on the battery mode 10 Overload Timeout UPS has operated at overload more than time limit adjusted The Loads will be transferred to bypass line 11 End of Battery Test...

Page 52: ...s back to normal 28 Maintenance BYPASS Switch Off Maintenance bypass switch is deactivated 29 Normal Ambient Temp UPS ambient temperature has got back to allowed limit values 30 Normal Mains Voltage M...

Page 53: ...tor cannot be activated Load will be transferred to inverter line 50 BYPASS ThyristorL2Open Circuit UPS has detected that bypass L2 thyristor cannot be activated Load will be transferred to inverter l...

Page 54: ...us of static switches 74 No Parallel CAN Bus Communication Slave UPS which is operating in parallel mode can t reach to master UPS from CAN bus If UPS is operating will be shut down 75 Externally Star...

Page 55: ...otection is activated in rectifier L1 phase 93 PFC FL2 Over Current Short circuit protection is activated in rectifier L2 phase 94 PFC FL3 Over Current Short circuit protection is activated in rectifi...

Page 56: ...BOXER SERIES 10 20 KVA EXPLANATIONS OF LOGGING AG SD 109 Publishing Date 13 10 2015 Revision No 0 Rev Date...

Page 57: ...ncy Up to 93 Output Frequency Range In 50Hz 0 5 range synchronous with the network 50Hz 0 2 battery mode Output Harmonic Distortion THDv Linear Load 2 Non Linear Load 6 Crest Factor CF 3 1 Overload Ca...

Page 58: ...001 LVD Safety IEC 62040 1 IEC 60950 EMC IEC 62040 2 GENERAL Running Temperature 0 C 40 C range for batteries 0 25 C Storage Temperature 15 C 45 C range for batteries 10 60 C Protection Class IP20 Cha...

Page 59: ...i 2 Yol I 5 Parsel 34956 Tuzla stanbul Tel 0216 428 65 80 Fax 0216 327 51 64 E mail makelsan makelsan com tr zmir Office Halkap nar Mah 1348 Sok 2AE Keremo lu Merkezi Yeni ehir zmir Tel 0232 469 47 00...

Page 60: ...zla stanbul Tel 0216 428 65 80 Fax 0216 327 51 64 E mail makelsan makelsan com tr zmir Office Halkap nar Mah 1348 Sok 2AE Keremo lu Merkezi Yeni ehir zmir Tel 0232 469 47 00 Fax 0232 449 47 00 E mail...