MAKELSAN LEVELUPS T3 SERIES, User Manual

Page 1: ...USER MANUAL TRANSFORMER LEVELUPS T3 SERIES 160 200KVA...

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Page 3: ...ii GM SD 06 Publication Date 13 04 2016 Revision No 2 Revision Date 30 01 2017 USER MANUAL TRANSFORMER LEVELUPS T3 SERIES 160 200KVA GM SD 06 Rev No 2 Rev Date 30 01 2017...

Page 4: ...options please visit www makelsan com tr Updates Visit www makelsan com tr for updates Always use the latest manual Shipment Carrying vehicles or handling accessories must have enough features and ch...

Page 5: ...eration Modes 13 2 2 1 Normal Online mode 13 2 2 2 Battery Stored Mode 13 2 2 3 Bypass Mode 13 2 2 4 Auto Restart Mode 14 2 2 5 Maintenance Mode 14 2 3 Battery Management 14 2 3 1 Advanced Functions B...

Page 6: ...ure and Connection 34 3 1 5 5 Control and Communication Cable Connections 36 3 2 Parallel Installation 37 3 2 1 Parallel Settings 38 4 OPERATION 39 4 1 Operation Procedure 39 4 1 1 Circuit Breakers 39...

Page 7: ...FOR THE DC BUS CAPACITORS TO DISCHARGE AFTER POWER OFF Service Maintenance All servicing and maintenance is done internally All parts in the device can be serviced and replaced only by a trained tech...

Page 8: ...son enough area for personal must be left at the rear side of UPS There are no limitations on the sides of the UPS 1 3 Storage UPS should be kept in a room or area where is protected from excessive mo...

Page 9: ...ate 30 01 2017 The UPS device shipment must be done on pallets The 160 200 kVA UPS are delivered on the pallet sized 193 x 970 x 2120 mm WxDxH The height of device together with pallet is approximatel...

Page 10: ...TRANSFORMER LEVELUPS T3 SERIES 160 200 KVA PRODUCT DESCRIPTION 7 GM SD 06 Publication Date 13 04 2016 Revision No 2 Revision Date 30 01 2017 2 PRODUCT DESCRIPTION GeneralView...

Page 11: ...LEVELUPS T3 SERIES 160 200 KVA PRODUCT DESCRIPTION 8 GM SD 06 Publication Date 13 04 2016 Revision No 2 Revision Date 30 01 2017 Front View 1 LCD Display 2 Fresh Air Grids 3 EPO button 4 Menu Keys 5 M...

Page 12: ...erminals 2 External Battery Temperature Slot 10 Battery Connection Terminals 3 DC Bus Ramping up Button 11 Maintenance Bypass Switches CB2 4 Mains Switch CB1 12 Output Switches CB3 5 External Bypass S...

Page 13: ...ation Date 13 04 2016 Revision No 2 Revision Date 30 01 2017 Rear View 1 Parallel Port Terminal 2 Transformer Air Evacuation Channel 3 Clean Air Evacuation Channel 4 Parallel Port Terminal 5 Rectifier...

Page 14: ...TRANSFORMER LEVELUPS T3 SERIES 160 200 KVA PRODUCT DESCRIPTION 11 GM SD 06 Publication Date 13 04 2016 Revision No 2 Revision Date 30 01 2017 Electrical Connection...

Page 15: ...DC bus voltage is then converted to mains synchronized AC voltage by the inverter This is a high quality voltage Generated AC power is applied to loads through the static semi conductor switches and...

Page 16: ...ensor UPS adjusts battery charge parameters according to the detected temperature 2 2 UPS s Operation Modes LEVELUPS series is on line double conversion device Our products operate in the following mo...

Page 17: ...nt Lead acid batteries are used Constant Charge Current Constant current at 1 10 rate of the battery capacity is applied to battery until it reaches the float voltage Float Charge Depending on the bat...

Page 18: ...st can be seen on the battery screen from the status menu WARNING If the test result is replace then batteries are completely drained during the test This may cause the interruption in the power suppl...

Page 19: ...ctifier works 2 AC DC module Rectifier 3 Battery discharge LED Illuminates on battery mode Flashes when UPS is started up through batteries 4 Battery charge indicator LED Illuminates while the batteri...

Page 20: ...Install Date Auto Restart Auto Battery Test Screen Warning Beep Language Communication LOGGING Log Code Date Time Log Records Information MAINS Frequency Current Voltage Apparent Power Active Power P...

Page 21: ...e left down row If no button is pressed for 5 minutes system returns to the opening screen 2 4 2 Main Menu Screen To switch from opening screen to the Main menu press Enter 2 4 3Navigation through the...

Page 22: ...itch to online mode Bat Quick Test Start the quick battery test Bat Capacity Test Start the deep battery test Stop Battery Test Stop the battery test Battery status test drains the 10 of battery energ...

Page 23: ...rature inverter and alarms Mains UP I F UL Voltage current and frequency of each phase phase neutral S P PF Active power apparent power and power factor of each phase Output UP I F UL Voltage current...

Page 24: ...___ Inverter rectifier CPLD front panel software version UPS serial no KVA V Hz Apparent power instantaneous output voltage phase neutral instantaneous output frequency _x__ Ah Parallel battery arm nu...

Page 25: ...discharge Auto restart can be used to restart the UPS automatically when the mains are restored Turn on auto restart and set the time to define when the device will be started after the normal values...

Page 26: ...CT DESCRIPTION 23 GM SD 06 Publication Date 13 04 2016 Revision No 2 Revision Date 30 01 2017 Beeper Turn the beeper sound on off Language Set the menu language Communication Set the protocol for the...

Page 27: ...ast 500 events of the device can be seen in the logging menu When viewing a log press enter to see detailed info about the UPS All recorded data for that particular event status setup etc can be seen...

Page 28: ...s from electrical arcs Check the batteries for leakage before using them ESD protected rubber gloves should be used Batteries with leakage must never be used and must be replaced Defected batteries mu...

Page 29: ...ied range 3 1 3 1 Positioning The UPS In the TRANFORMER LEVELUPS T3 160 200 KVA Series fresh air enters the device from the front and goes out from the fans on the rear side of the device Care must be...

Page 30: ...e battery rooms and cabinets If it is possible please use breaker switch without fuse for the battery cabinet Keep battery cabinets and shelves high above the ground UPS should be protected against fl...

Page 31: ...TRANSFORMER LEVELUPS T3 SERIES 160 200 KVA OPERATION 28 GM SD 06 Publication Date 13 04 2016 Revision No 2 Revision Date 30 01 2017...

Page 32: ...n strictly recommends a distribution board for the UPS outputs Proper fuses and breakers must be used in such distribution board A B type fuses or magnetic breakers are recommended if the load is suit...

Page 33: ...232 222 200 PF 1 443 424 407 303 290 278 200 PF 0 9 399 382 366 303 290 278 It should be noted that with non linear loads neutral current may rise up to 1 5 times the phase current Ground cable must b...

Page 34: ...MER LEVELUPS T3 SERIES 160 200 KVA OPERATION 31 GM SD 06 Publication Date 13 04 2016 Revision No 2 Revision Date 30 01 2017 1 Output Terminals 2 External Bypass Terminal 3 Input Terminals 4 Battery te...

Page 35: ...ibution board breakers both input and output distribution boards to make sure that the load and mains are completely disconnected from any cable 2 Connect the ground cable Unscrew and remove the metal...

Page 36: ...cables R to INPUT L1 S to INPUT L2 T to INPUT L3 N Neutral to INPUT N 5 Check the phase sequence 6 Repeat steps 4 5 for output cables 7 Replace the rear board and tighten the screws Use the cable cli...

Page 37: ...n find details about how to configure external batteries above under External Batteries Configuration title The information about connection of external batteries and UPS is given in this section AVOI...

Page 38: ...ttery voltages to the battery input terminals by proper measuring device External battery cable selection is determined by application Fuses which are recommended for UPS and battery cabinet are given...

Page 39: ...on Cable Connections MAKELSAN UPS have standard or optional connections of advanced external battery cabinet environmental monitoring control panels and various intelligent monitoring Connections on t...

Page 40: ...ht can be operated in parallel however this feature is offered as an option Please contact your dealer for parallel operation PARALLEL APPLICATION SHOULD BE MADE BY AUTHORIZED PERSONAL OF MAKELSAN In...

Page 41: ...irmware if not old firmware must be updated Devices must be located as close possible as to each other max 6 x 110 cm paralleling cables Each device must have its own ground cable UPS must be connecte...

Page 42: ...switching is done properly If UPS is actived while it is working thanks to auxilary short circuit info located in CB3 mains makes the bypass static switches actived The system will be switched to main...

Page 43: ...Date 30 01 2017 3 Turn input circuit breaker CB1 ON If there is an external bypass input put the external bypass switch CB5 to position closed circuit ON 4 Start the UPS using the front panel Main men...

Page 44: ...hich are connected to UPS can be turned on After all these steps check that load is fed through inverter static switches via mimic diagram In a contrary situation check UPS total and phase loads The U...

Page 45: ...y mode Turn CB1 back ON again if everything is ok 4 1 3 2 Switching from Online Mode to Static Bypass Mode Use the front panel to switch the device to static bypass mode The panel is active in the fol...

Page 46: ...ce has switched to online mode Main menu Control Switch to UPS NOTE the UPS will not switch to normal mode if the inverter voltage is out of limits or there is an over load or over temperature situati...

Page 47: ...TRANSFORMER LEVELUPS T3 SERIES 160 200 KVA OPERATION 44 GM SD 06 Publication Date 13 04 2016 Revision No 2 Revision Date 30 01 2017 Main menu Control Switch to Bypass 1 Turn CB2 ON...

Page 48: ...06 Publication Date 13 04 2016 Revision No 2 Revision Date 30 01 2017 2 Stop the UPS using the user front panel Main menu Control Stop 3 Turn CB1 CB3 and CB4 OFF WAIT AT LEAST 5 MINUTES BEFORE OPENIN...

Page 49: ...the loads connected to the device 2 Use the front panel to turn the device OFF Main Menu Control Password Stop 3 Check if the the UPS has switched to bypass mode via mimic diagram LEDs and LCD panel 4...

Page 50: ...ter and the inverter OFF If the output breaker turn off option is set the UPS completely disconnects from the system 4 1 6 RS232 Serial Communication Installation and Investigation LEVELUPS series has...

Page 51: ...was operating on the battery mode 10 Overload Timeout UPS has operated at overload more than time limit adjusted The Loads will be transferred to bypass line 11 End of Battery Test Battery test has co...

Page 52: ...d temperature values are normal UPS will switch to normal mode 32 PFC Nor Temp Rectifier temperature is in the limited values If load and temperature values are normal UPS will switch to normal mode 3...

Page 53: ...hrough rectifier inverter line 58 Battery Mode UPS is operating in the battery mode load are energized through battery inverter line 59 Bypass Mode UPS is operating in the bypass mode load are energiz...

Page 54: ...ty has decreased below defined battery low limit while UPS was operating in battery mode 84 No P 485 Bus Comm Parallel RS485 communication between the systems is not available 85 STS OverCurrent OverC...

Page 55: ...put tolerance 5 1 Back to band 40ms Efficiency Up to 96 Output Frequency Range 50Hz 0 5 synchronous with the network 50Hz 0 2 Battery Mode Output THD THDv Lineer Load 2 Non Lineer Load 6 Crest Factor...

Page 56: ...TELNET Certificates Quality ISO 9001 Safety IEC 62040 1 IEC 60950 EMC LVD IEC 62040 2 General Running Temperature For UPS 0 C 40 C For Battery 0 25 C Storage Temperature For UPS 15 C 45 C For Batterie...

Page 57: ...ri Organize Sanayi B lgesi 2 Yol I 5 Parsel 34956 Tuzla stanbul Tel 0216 428 65 80 Fax 0216 327 51 64 E mail makelsan makelsan com tr zmir Office Halkap nar Mah 1348 Sok 2AE Keremo lu Merkezi Yeni ehi...

Page 58: ...Sanayi B lgesi 2 Yol I 5 Parsel 34956 Tuzla stanbul Tel 0216 428 65 80 Fax 0216 327 51 64 E mail makelsan makelsan com tr zmir Office Halkap nar Mah 1348 Sok 2AE Keremo lu Merkezi Yeni ehir zmir Tel...