MAKELSAN PM Series, User Manual

Page 1: ...USER MANUAL PM Series Cabinet PM3340 520KVA PM3340 400KVA PM3340 320KVA PM3340 200KVA Model PM3340 RM UDD SD 125...

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Page 3: ...eries UPS is an intelligent three phase in Three phase out high frequency online UPS designed by our R D team who is with years of designing experiences on UPS With excellent electrical performance pe...

Page 4: ...PM3340 520KVA PM3340 400KVA PM3340 320KVA PM3340 200KVA Model PM3340 RM Companion Manuals For further information about this device and its options please visit www makelsan com tr Updates Please vis...

Page 5: ...wer Cables 17 3 8 Power Cable Connect 17 3 9 Battery Connection 19 3 10 Online UPS Modules Replacement 21 3 11 UPS Multi Module Installation 22 3 11 1 Cabinet Installation 22 3 11 2 Parallel Cable Ins...

Page 6: ...UPS message table 55 Appendix 3 Problems and Solution 59 Appendix 4 RS232 communication port definition 61 Appendix 5 RS485 communication port definition 62 Appendix 6 BAT_T communication port definit...

Page 7: ...id spilled from the battery is strongly poisonous and do harmful to body 4 Please avoid short circuit between anode and cathode of battery otherwise it will cause spark or fire 5 Don t disassemble the...

Page 8: ...applied to different applications from computer device automatic equipment communication system to industry equipment 2 2 Functions and Features Digital control 19 inch standard cabinet 1 6 meter and...

Page 9: ...r the cabinet Separated Bypass Common Battery Automatic charge current adjustment according to battery capacity connected 3 Stage intelligent charging Touch screen Super large LCD display Optional Eac...

Page 10: ...ging 2 Check the appearance to see if the UPS is damaged or not during the transportation do not switch on the UPS if any damage found Please contact the dealer right away 3 Check the accessories acco...

Page 11: ...PM SERIES UDD SD 125 Release Date 20 01 2015 Rev No 0 Rev Date 8 Front View internal Rear View internal...

Page 12: ...PM SERIES UDD SD 125 Release Date 20 01 2015 Rev No 0 Rev Date 9 320kVA cabinet Front View Side View Rear View Front View internal Rear View internal...

Page 13: ...PM SERIES UDD SD 125 Release Date 20 01 2015 Rev No 0 Rev Date 10 520kVA cabinet Front View Side View Rear View Front View internal Rear View internal...

Page 14: ...ce 10 Input output Terminal cover Remove cover to operate wire 11 O P Switch 12 The input filter capacitor switch connect capacitor or not 13 Parallel port 1 2 14 Lightning arrester 15 Bypass Switch 1...

Page 15: ...MP card or Dry contact card 3 Intelligent slot 2 insert SNMP card or Dry contact card 4 RS485 port 1 2 5 BAT_T port 1 2 connect battery temperature sensor box 6 Dry contact Pin1 12Vdc Pin2 DRY_GENER P...

Page 16: ...ct to module 5 6 Fuse Box 6 input fuse and battery fuse inbuilt connect to module 6 7 Fuse Box 7 input fuse and battery fuse inbuilt connect to module 7 8 Fuse Box 8 input fuse and battery fuse inbuil...

Page 17: ...nal Block In front of the UPS Back of the UPS 3 3 UPS Module Appearance Front View Rear View Side View 1 Module left switch screw 2 Module right switch screw 3 Module fixed screw 4 Handle 5 LCD displa...

Page 18: ...ded to be installed Optional air filters are available if the UPS operates in a dusty environment The environment temperature around UPS should keep in a range of 0 40 If the environment temperature e...

Page 19: ...titude m 1500 2000 2500 3000 3500 4000 4500 5000 Load coefficient 100 95 90 85 80 75 70 65 The UPS cooling is depending on fan so it should be kept in good air ventilation area There are many ventilat...

Page 20: ...The diameter of cable is shown bellow UPS cabinet Cable Dimension AC Input mm2 AC Output mm2 DC Input mm2 Grounding mm2 200 185 185 120 2 185 320 150 2 150 2 185 2 150 2 520 240 2 240 2 240 3 240 2 CA...

Page 21: ...pass input phase C L3 520kVA Terminal Block In front of the UPS Back of the UPS Terminal sequence from left to right input phase A L1 input phase B L2 input phase C L3 input Neutral line output phase...

Page 22: ...must be in accordance with local and national codes of practice 3 9 Battery Connection The UPS adopts positive and negative double battery framework total 32 optional 34 36 38 40 in series A neutral...

Page 23: ...r current could be adjusted automatically according to battery capacity selected All related settings can be done through LCD panel or monitoring software CAUTION Ensure correct polarity battery strin...

Page 24: ...o people Insert module 1 Remove decorated panel 2 Put the UPS module in the cabinet module slot Push the module along the slot into the cabinet until the module is inserted properly 3 Fix the module w...

Page 25: ...el until the module starts 3 11 UPS Multi Module Installation The basic installation procedure of a parallel system comprising of two or more UPS modules is the same as that of single module system Th...

Page 26: ...d on each UPS module The ring configuration ensures high reliability of the control 3 12 LBS Installation LBS system contains LCD set cable connect and STS device 3 12 1 LCD Setting Set every UPS of t...

Page 27: ...ES UDD SD 125 Release Date 20 01 2015 Rev No 0 Rev Date 24 3 12 3 UPS Installation The whole systems are showed below UPS_1 UPS_2 UPS_N Input Output UPS_1 UPS_2 UPS_M Input Output STS MASTER SLAVE Loa...

Page 28: ...rter output is not synchronized with the bypass AC source the static switch will perform a transfer of the load from the inverter to the bypass with power interruption to the critical AC load This is...

Page 29: ...sure that it is safely isolated from the UPS output terminals Turn ON the bypass and input switches of the UPS make sure that fuse box insert the cabinet and fix with screws When AC MAINS input volta...

Page 30: ...lly after 20 seconds and the inverter will supply to the load It is suggested to use Dummy loads for testing The UPS can be loaded up to its maximum capacity during load test 4 2 3 Cold Start Procedur...

Page 31: ...aker Switch OFF OUTPUT breaker At this time the bypass source will supply to the load through the MAINTENANCE breaker Switch to normal operation from mechanical bypass CAUTION Never attempt to switch...

Page 32: ...2 6 Startup Procedure for Parallel System Connect parallel cable input output cable and battery cable well modify the parallel board jumpers correctly Measure the positive and negative battery pack v...

Page 33: ...itoring of all measured parameters UPS and Battery status and event and alarm logs 2 LEFT KEY turn left or scroll up 3 ENT KEY enter the items or ensure the select 4 ESC KEY exit the items or cancel 5...

Page 34: ...00 Output Module Input Batt State Module01 Invert Voltage V 220 220 220 Invert Current A 0 0 0 Frequency HZ 50 Positive Bus Voltage V 390 Negative Bus Voltage V 390 Code 8000 8000 D800 8000 0000 0000...

Page 35: ...2014 ID 01 08 00 Command Setting Record Version Work Mode Parallel System Voltage Level 220V System Frequency Level 50Hz Auto Turn on Enable Bypass Frequency Range 10 Bypass Volt Upper Limit 15 Back...

Page 36: ...zzer Set Default Set 520KVA 23 05 2014 ID 01 08 00 Setting Record Version Battery Test Buzzer Set Default Set 520KVA 23 05 2014 ID 01 08 00 Setting Record Version Battery Test Buzzer Default 520KVA 23...

Page 37: ...1 08 00 Setting Record Version Work Mode Single System Voltage Level 220V System Frequence Level 50Hz Auto Turn on Enable Bypass Frequence Range 2 Bypass Volt Upper Limit 10 Back Bypass Volt Lower Lim...

Page 38: ...0 Auto Turn on Enable Bypass Frequence Range 2 Bypass Volt Upper Limit 10 Back Bypass Volt Lower Limit 30 O P Volt Regulation 0 Next 520KVA 23 05 2014 ID 01 08 00 Setting Record Version Work Mode Sing...

Page 39: ...1 Single Battery Capa 100AH Boost Upper Limit Volt 2 31 Float Base Volt 2 25 Battery Protect Volt 1 70 Boost Charge Enable Back Boost Last Time 231 Min Max Charge Current 25A Next 520KVA 23 05 2014 ID...

Page 40: ...ge Current 25A Next 520KVA 23 05 2014 ID 01 08 00 Command Setting Record Version Single Battery Volt 12V Battery Number 20 Battery Group 1 Single Battery Capa 100AH Boost Upper Limit Volt 2 31 Float B...

Page 41: ...ON button Introduction CAUTION The display provides more functions than those described in this manual 520KVA 23 05 2014 ID 01 08 00 Command Setting Record Version Single Battery Volt 12V Battery Num...

Page 42: ...t 06 Bat Voltage Current 07 Output A Output L1 Voltage Frequency 08 Output B Output L2 Voltage Frequency 09 Output C Output L3 Voltage Frequency 10 Load A Load 11 Load B Load 12 Load C Load 13 Total L...

Page 43: ...015 Rev No 0 Rev Date 40 2 Press scroll button the UPS goes to next page as shown below 2 Phase A L1 Input Frequency 3 Phase B L2 Input Frequency 4 Phase C L3 Input Frequenc 5 Bat Positive 6 Bat Negat...

Page 44: ...ease Date 20 01 2015 Rev No 0 Rev Date 41 8 Phase B L2 Output Voltage Frequency 9 Phase C L3 Output Voltage Frequency 10 Phase A L1 Load Capacity 11 Phase B L2 Load Capacity 12 Phase C L3 Load Capacit...

Page 45: ...Rev Date 42 14 Internal temperature and ambient temperature 15 Software version model 16 Alarm Code If some of above interfaces have battery charging it will display the charging information at the sa...

Page 46: ...r may monitor all measured dates UPS battery status and alarm events 1 Communication panel fixed screw 2 Intelligent slot 1 insert SNMP card or Dry contact card 3 Intelligent slot 2 insert SNMP card o...

Page 47: ...onverter Normal Battery charging Bypass indicator Green Load on Bypass power Flashing Green Bypass not available out of normal range Static bypass switch short or broken fault bypass switch wiring fau...

Page 48: ...ialized Extinguish Extinguish Extinguish Extinguish 2 Standby Mode Extinguish Extinguish X Extinguish 3 No Output Extinguish Extinguish X Extinguish 4 Bypass Mode Extinguish Light X Extinguish 5 Utili...

Page 49: ...ature Twice per second Fault LED lit 20 Inverter Over temperature Twice per second Fault LED lit 21 reserve Twice per second Fault LED lit 22 Battery reverse Twice per second Fault LED lit 23 Cable co...

Page 50: ...Int Input Switch opened The internal input breaker is opened manually 14 Rectifier Deactivated The rectifier has been deactivated 15 Rectifier Activated The rectifier has been activated 16 Rectifier C...

Page 51: ...e to over load The load exceeds the capability of the single or parallel modules 34 Inverter Master It indicates the Master Inverter 35 Transfer Times out Latched load transfer to bypass as a result o...

Page 52: ...ltage 11 DC bus unbalance If the difference between positive DC bus and negative DC bus exceeds 30V this warning shall occur 12 Soft start fault Rectifier could not be started due to low DC bus voltag...

Page 53: ...Mode may not be available 33 Bypass unable to trace Bypass is unable to trace 34 Bypass Not Available The frequency or voltage is out of acceptable range for bypass This message occurs when the UPS is...

Page 54: ...ion The slot called SNMP supports the MEGAtec protocol We advise that NetAgent II 3 port is also a tool to remotely monitor and manage any UPS system NetAgent II 3Ports supports the Modem Dial in PPP...

Page 55: ...PM SERIES UDD SD 125 Release Date 20 01 2015 Rev No 0 Rev Date 52 The definition of the pins is defined as below...

Page 56: ...tage 45 optional 20 30 Frequency protection range 10 Output Phase 3 Phase 4 Wires and Ground Rated Voltage 380 400 415Vac Power Factor 0 9 Voltage Regulation 1 Frequency Utility Mode 1 2 4 5 10 of the...

Page 57: ...32 RS485 Parallel SNMP card optional Relay card optional Environment Operating Temperature 0 40 Storage Temperature 25 55 Humidity 0 95 non condensing Altitude 1500m Display Audible Visual Line Failur...

Page 58: ...Limit xAxx xxxx 8 9 A B C D E F Input Power work on 4 5 6 7 C D E F Power by Input 2 3 6 7 A B C E F Battery Test 1 3 5 7 9 B D F Battery Charge xxAx xxxx 8 9 A B C D E F P Battery Boost Charge 4 5 6...

Page 59: ...6 7 A B C E F Cue turn off System will be broken 1 3 5 7 9 B D F Cue trun off Parallel will be overloaded xxxB xxxx 8 9 A B C D E F Emergency Power off 4 5 6 7 C D E F INV invalid due to Overload 2 3...

Page 60: ...D E F DC Bus below voltage 4 5 6 7 C D E F DC bus unbalance 2 3 6 7 A B C E F Mains Site Wiring Fault 1 3 5 7 9 B D F Soft start failed xxxx Cxxx 8 9 A B C D E F Input Neutral line missing 4 5 6 7 C...

Page 61: ...xx Dxxx 8 9 A B C D E F LBS Not SYNC 4 5 6 7 C D E F Initializtion fault 2 3 6 7 A B C E F Inverter on invalid 1 3 5 7 9 B D F Overload xxxx xDxx 8 9 A B C D E F Parallel Overload 4 5 6 7 C D E F DC c...

Page 62: ...A B C E F UPS model wrong 1 3 5 7 9 B D F time up for suggested maintenance Appendix 3 Problems and Solution In case the UPS cannot work normally it might be wrong in installation wiring or operation...

Page 63: ...ble is well connected 6 The UPS module cannot transfer to bypass or inverter Module does not well inserted The left coronal screw is not tight Output breaker do not switch on Pull out the module and i...

Page 64: ...Battery switch is not properly closed Battery fuse is not open Or Battery low Close the battery switch Change the fuse Recharge the battery 15 Buzzer beeps continuously and LCD indicates Rectifier fa...

Page 65: ...ndix 5 RS485 communication port definition Definition of port Connection between the Device s RS485 port and UPS RS485 port device RJ45 UPS RJ45 Description Pin 1 5 Pin 1 5 485 A Pin 2 4 Pin 2 4 485 B...

Page 66: ...port RC77002 Temperature sensor RJ45 UPS2 BAT_T RJ45 Description Pin 1 5 Pin 1 5 TX Pin 2 4 Pin 2 4 RX Pin 7 Pin 7 12V Pin 8 Pin 8 GND Connection between the BAT_T box port and UPS2 s BAT_T port UHTWS...

Page 67: ...definition Definition of port Drycontact RJ45 Description Pin 1 5 12V Pin 2 4 DRY_GENER Pin 7 DRY_BP_O Pin 8 DRY_BP_S Appendix 8 REPO instruction Definition of port Connection diagram Connection betw...

Page 68: ...ce Additionally a second system not provided can be connected to the remote switch to disconnect the main input and the secondary bypass input sources Appendix 9 LBS communication port definition Defi...

Page 69: ...another product having similar features for the use of consumers until the faulty product has been repaired Even though consumers exercise their repair rights they can claim free replacement of produc...

Page 70: ...that legible barcode serial number belonging to the product be on the product Otherwise it is not covered in the scope of the guarantee It is essential that products to be sent through freight definit...

Page 71: ...rs Damages and breakdowns resulting from treatments internally or externally tampering efforts to repair and spare part replacement of products without approval of MAKELSAN and those resulting from tr...

Page 72: ...20 business days GUARANTEE PERIOD _______________________________________________ VENDOR TITLE _______________________________________________ ADDRESS _______________________________________________...

Page 73: ...the product repeats the same malfunction more than twice or different malfunctions occur more than four times in a year starting from the delivery date on the condition of being in guarantee period Th...

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