MAKINEX DPC-2200, Operator'S Manual

Page 1: ...DUAL PRESSURE CLEANER DPC 2200 OPERATOR S MANUAL Rev 0920...

Page 2: ...REFUELING 16 OPERATING YOUR PRESSURE CLEANER 17 1 HOW TO PRE START PRESSURE CLEANER 17 2 ATTACHING HIGH PRESSURE HOSE TO SPRAY GUN 17 3 CONNECT GARDEN HOSE TO WATER INLET CONNECTION 18 4 ADJUST VALVE...

Page 3: ...TTING THE PUMP BACK INTO SERVICE 27 SURFACE CLEANER MAINTENANCE 28 ENGINE MAINTENANCE 28 STORAGE 28 STORAGE WITH FUEL IN TANK 28 RUST PREVENTION IN CYLINDERS 28 STORAGE OF PRESSURE CLEANER 29 OTHER ST...

Page 4: ...here are any questions regarding operating or servicing of this machine please contact MAKINEX The information contained in this manual was based on machines in production at the time of publication M...

Page 5: ...It is the operator s responsibility to ensure that the following safety procedures are followed If you are unsure do not operate this product Record the model and serial numbers as well as date and p...

Page 6: ...on CAUTION CAUTION indicates a potential hazardous situation which if not avoided may result in minor or moderate injury WARNING WARNING indicates a potentially hazardous situation which if not avoide...

Page 7: ...well ventilated areas free from obstructions Equip areas with fire extinguishers suitable for gasoline fires ALWAYS keep pressure cleaner a minimum of 1 2m away from surfaces such as houses automobile...

Page 8: ...at all times DO NOT operate the machine with missing or broken parts NEVER leave wand unattended while unit is running Keep children away from pressure cleaner at all times DO NOT overreach or stand o...

Page 9: ...ttings are tightened and in good condition DO NOT allow hose to contact muffler NEVER attach or remove wand or hose fittings while system is pressurised Use only hose and high pressure accessories rat...

Page 10: ...e cleaner Keep children away from the pressure cleaner at all times They may not be able to recognise the hazards of this product DANGER RISK OF MOVING PARTS Starter and other rotating parts can entan...

Page 11: ...sure water flow will be automatically stopped 2 To disable the product turn the red ignition switch to the off position See picture below This will immediately stop the engine 3 Further to the above t...

Page 12: ...DPC 2200 USER MANUAL Page 9 of 38 SAFETY DECALS...

Page 13: ...o transport durable galvanised steel frame Applicable Australian standards AS4233 1 High Pressure Water Jetting Part 1 Safe Operation and Maintenance AS4233 2 High Pressure Water Jetting Part 2 Constr...

Page 14: ...PC 2200 USER MANUAL Page 11 of 38 SURFACE CLEANER 460mm 18inch BALL VALVE 500bar 7252psi rated 3 way ball valve TRIGGER GUN 358 5bar 5200psi rated WAND LENGTH 900mm 35 4inch OVERALL MACHINE DIMENSIONS...

Page 15: ...inch MAX POWER OUTPUT 6 5HP 4 8kW 2600 rpm GROSS TORQUE 9 5 lb ft 12 88Nm 2600 rpm PTO SHAFT ROTATION Counter clockwise from PTO shaft side COMPRESSION RATIO 8 5 1 CARBURATOR Gravity Feed Needle and S...

Page 16: ...e 13 of 38 CONTROLS AND FEATURES SPRAY GUN LIFTING EYE CASTOR WITH BRAKE 3 WAY VALVE POWDER COAT FRAME RETRACTABLE HANDLE AR PUMP ROTOMOULD BASE BRIGGS AND STRATTON PULL START ENGINE GARDEN HOSE CONNE...

Page 17: ...ont swivel castor Internal Bypass Valve to protect seals from overheating Thermal dump valve for over heat discharge Multi cushion isolators for vibration reduction Detachable 10m high pressure hose S...

Page 18: ...ntents into oil fill opening 4 Replace oil fill cap and tighten 5 For pump oil see CHECKING PUMP OIL LEVEL in maintenance section of this manual NOTE Refer to XR 950 Manual for more in depth instructi...

Page 19: ...severe burns and even death FIRE HAZARD WARNING Always ensure that fuel tanks are filled outdoors 1 Turn engine OFF and let it cool for at least two minutes before removing fuel cap 2 Loosen fuel cap...

Page 20: ...than 20 psi at pressure cleaner end of garden hose 1 2 Check all high pressure hose connections are tightly connected to the pump valve spray gun and Surface Cleaner 1 3 Make sure there are no kinks...

Page 21: ...through your garden hose for 30 seconds to clean out any debris 3 3 Release any pressure from spray gun by pulling the trigger 3 4 Connect the garden hose to the water inlet connector not to exceed 15...

Page 22: ...ER substitute safety glasses for safety goggles 5 START THE ENGINE Refer to your Briggs and Stratton XR 950 Engine Operator s manual for more details 4 1 Make sure the valve is pointing to the Surface...

Page 23: ...orifice to be used in your Surface cleaner is half that which is being used in your pressure cleaner Example If your pressure cleaner uses a size 5 orifice you need to use a size 2 5 orifice in your...

Page 24: ...ise see above 9 2 Lift handle to desired height 9 3 Tighten the thumbscrew by rotating clockwise 10 1 Turn off the engine 10 2 Release pressure from spray gun ALWAYS point gun in safe position before...

Page 25: ...is manual and in the engine manual including proper storage as detailed in Winter Storage and Long Term Storage NOTE An hour meter is installed on the machine to help with tracking operation hours Sho...

Page 26: ...FILTER Examine the inlet water filter on the pump after every use and clean it if the screen is clogged or replace immediately if screen is damaged CHECK HIGH PRESSURE HOSE The high pressure hose can...

Page 27: ...se instructions 1 Shut off engine and turn off water supply 2 ALWAYS point spray gun in safe direction squeeze spray gun trigger to release retained high water pressure 3 Remove spray tip from end of...

Page 28: ...ditions in the operating environment The correct lubricating oil viscosity depends on the external temperature Use the graph to select the degree of viscosity best suited to the temperature of use Cha...

Page 29: ...gauge A 2 Screw on the plug B Position the machine so the pump is perfectly level with the pump slightly warm Do not release oil into the environment Dispose of spent oil in accordance with statutory...

Page 30: ...s with the end of the delivery pipeline open to empty the pump and the delivery circuit and prevent scaling 3 Flush the pump with water and solvents authorised by the relevant laws 4 Dry the pump with...

Page 31: ...with it Run pressure cleaner engine for a minimum of two minutes after stabiliser is added to fuel to allow it to circulate throughout the engine The engine and fuel can be stored up to 24 months RUST...

Page 32: ...sconnect spark plug wire Ensure it cannot touch any metal on pressure cleaner 3 Connect the 0 9m of garden hose to water inlet of pressure pump 4 Add RV antifreeze 5 Pull engine starter rope slowly se...

Page 33: ...rn Check and replace Valves blocked Check and replace Pump sucking air Check water supply and air ingress at joints in suction line Worn piston packing Check and replace Pressure drop Nozzle worn Repl...

Page 34: ...om freezing Check and replace 1 Engine shuts down when running Out of fuel Fill fuel tank Low engine oil Add oil Engine will not start Out of fuel Fill fuel tank Low engine oil Add oil wrong fuel Drai...

Page 35: ...ants each new Dual Pressure Cleaner to be free from defects in material and workmanship under normal domestic and industrial use and service for the period specified below conditional to the limitatio...

Page 36: ...bused loaded beyond the pressure cleaner s limits modified installed improperly or connected incorrectly to any water supply Normal maintenance such as spark plugs air filters adjustments fuel system...

Page 37: ...inted agents at a premise to be determined by the Manufacturer Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser Th...

Page 38: ...inex com au SERVICE SPARE PARTS WARRANTY EMAIL service makinex com au USA SALES TEL 1 855 625 4639 WEB www makinex com SERVICE SPARE PARTS WARRANTY EMAIL service makinex com UK WEB www makinex co uk E...

Page 39: ...DPC 2200 USER MANUAL Page 36 of 38 APPENDIX A RISK ASSESSMENT...

Page 40: ...DPC 2200 USER MANUAL Page 37 of 38...

Page 41: ...DPC 2200 USER MANUAL Page 38 of 38...