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I/O Rack and the Schematics
In the schematics, references are made to GROUP #n, BASE #0, and
SLOT #n. On the V55, these have the following meanings:
Troubleshooting
When troubleshooting the I/O rack, faulty I/O modules can be isolated by
switching “like” modules from one slot to another.
EXAMPLE:
A problem with a Slot 2 input is determined. The modules in slots 1 and 2
are the same model and can be switched.
When switching modules n this fashion: 1) turn power
OFF
before switching
module 2) switch only modules with same model No., 3) switch only the
module, not the cabling.
If After switching, the slot 2 input problem is corrected and a new problem
related to slot 1 shows, up the switched module (now in slot 1) is defective.
Check the schematics to see if this input is used in all other modules of this
model. If the input is not used switch this module with the defective one and
resume normal operation. If the input is used on all modules, replace the
module.
GROUP #0
Name of the primary, eleven slot, I/O rack.
GROUP #1
Name of the second, five slot, I/O rack. Supplied on machines equipped
with APC.
BASE #0
The BASE number is always “0” for the V55. A BASE number other than
“0” references a remote I/O rack.
SLOT #n
The module slot number (location), read from left to right.
When Switching Modules
Turn power
OFF
, before switching modules. Use extreme care when powering
ON
, as a
defective module may have an output stuck
ON
. This stuck output may cause unex-
pected motion, which could result in machine damage or personal injury.
Summary of Contents for V55
Page 6: ...vi...
Page 32: ...1 24 NOTES SKETCHES...
Page 37: ...4V2A1563 E 2 3 FIGURE 2 1 SPINDLE POWER AND TORQUE CHARACTERISTICS...
Page 39: ...4V2A1563 E 2 5 FIGURE 2 2 AXIS CONFIGURATION TRAVEL AND WORK CUBE...
Page 41: ...4V2A1563 E 2 7 FIGURE 2 4 WORKPIECE SIZE LIMITATIONS...
Page 53: ...4V2A1563 E 2 19 FIGURE 2 6 FLOOR SPACE FOR STANDARD MACHINE...
Page 58: ...2 24 F IGURE 2 7 V55 WITH 25 TOOL ATC...
Page 59: ...4V2A1563 E 2 25 F IGURE 2 8 V55 WITH 25 TOOL ATC AND LIFT UP CHIP CONVEYOR LEFT...
Page 60: ...2 26 F IGURE 2 9 V55 WITH 25 TOOL ATC AND LIFT UP CHIP CONVEYOR RIGHT...
Page 61: ...4V2A1563 E 2 27 F IGURE 2 10 V55 WITH 25 TOOL ATC LIFT UP CHIP CONVEYOR LEFT AND APC...
Page 62: ...2 28 F IGURE 2 11 V55 WITH 25 TOOL ATC LIFT UP CHIP CONVEYOR RIGHT AND APC...
Page 63: ...4V2A1563 E 2 29 F IGURE 2 12 V55 WITH 40 OR 80 TOOL ATC...
Page 64: ...2 30 F IGURE 2 13 V55 WITH 40 OR 80 TOOL ATC AND LIFT UP CHIP CONVEYOR LEFT...
Page 65: ...4V2A1563 E 2 31 F IGURE 2 14 V55 WITH 40 OR 80 TOOL ATC AND LIFT UP CHIP CONVEYOR RIGHT...
Page 66: ...2 32 F IGURE 2 15 V55 WITH 40 OR 80 TOOL ATC LIFT UP CHIP CONVEYOR LEFT AND APC...
Page 67: ...4V2A1563 E 2 33 F IGURE 2 16 V55 WITH 40 OR 80 TOOL ATC LIFT UP CHIP CONVEYOR RIGHT AND APC...
Page 68: ...2 34 NOTES SKETCHES...
Page 93: ...4V2A1563 E 3 23 FIGURE 3 6 LEVELING BASE POSITIONS AND BED TO FLOOR CLEARANCE...
Page 94: ...3 24 NOTES SKETCHES...
Page 99: ...4V2A1563 E 4 3 FIGURE 4 1 MACHINE CORE ELEMENTS...
Page 103: ...4V2A1563 E 4 7 FIGURE 4 3 MAKINO PROFESSIONAL 3 CONTROL WITH MPC5...
Page 106: ...4 10 NOTES SKETCHES...
Page 114: ...4 18 NOTES SKETCHES...
Page 123: ...4V2A1563 E 5 5 FIGURE 5 1 BASIC TROUBLESHOOTING FLOW CHART...
Page 124: ...5 6 NOTES SKETCHES...
Page 143: ...4V2A1563 E 5 25 NOTES SKETCHES...
Page 153: ...4V2A1563 E 5 35 NOTES SKETCHES...
Page 159: ...4V2A1563 E 5 41 NOTES SKETCHES...
Page 166: ...5 48 NOTES SKETCHES...
Page 191: ...4V2A1563 E 5 73 TEC F IGURE 5 26 S CHEMATIC PAGE FORMAT...
Page 197: ...4V2A1563 E 5 79 NOTES SKETCHES...
Page 198: ...5 80 NOTES SKETCHES...
Page 202: ...NOTES SKETCHES...
Page 227: ...4V2A1563 E 6 25 NOTES SKETCHES...
Page 252: ...6 50 NOTES SKETCHES...
Page 261: ...4V2A1563 E 6 59 FIGURE 6 36 SPINDLE HYDRAULIC CIRCUIT...
Page 267: ...4V2A1563 E 6 65 FIGURE 6 40 L PORT SPINDLE LUBRICATION...
Page 269: ...4V2A1563 E 6 67 FIGURE 6 41 V PORT SPINDLE LUBRICATION...
Page 277: ...4V2A1563 E 6 75 NOTES SKETCHES...
Page 279: ...4V2A1563 E 6 77 FIGURE 6 48 SEALING ROD INSTALLATION...
Page 284: ...6 82 NOTES SKETCHES...
Page 293: ...4V2A1563 E 7 5 F IGURE 7 3 AXIS DRIVE CIRCUIT...
Page 297: ...4V2A1563 E 7 9 NOTES SKETCHES...
Page 309: ...4V2A1563 E 7 21 FIGURE 7 12 BALL SCREW COOLING OIL AND TAC BEARING LUBRICATION PIPING...
Page 311: ...4V2A1563 E 7 23 NOTES SKETCHES...
Page 317: ...4V2A1563 E 7 29 FIGURE 7 18 BALL SCREW PRE TENSION PROCEDURE...
Page 346: ...7 58 NOTES SKETCHES...
Page 348: ...7 60 FIGURE 7 35 Y AXIS COVER SYSTEM...
Page 351: ...4V2A1563 E 7 63 NOTES SKETCHES...
Page 369: ...4V2A1563 E 7 81 NOTES SKETCHES...
Page 370: ...7 82 NOTES SKETCHES...
Page 374: ...NOTES SKETCHES...
Page 386: ...8 12 NOTES SKETCHES...
Page 403: ...4V2A1563 E 8 29 NOTES SKETCHES...
Page 423: ...4V2A1563 E 8 49 NOTES SKETCHES...
Page 432: ...8 58 NOTES SKETCHES...
Page 439: ...4V2A1563 E 9 5 NOTES SKETCHES...
Page 441: ...4V2A1563 E 9 7 F IGURE 9 3 OIL CONTROLLER ELECTRICAL DRAWINGS...
Page 443: ...4V2A1563 E 9 9 FIGURE 9 4 OIL CONTROLLER MACHINE SYSTEM...
Page 464: ...9 30 NOTES SKETCHES...
Page 468: ...NOTES SKETCHES...
Page 490: ...A 22 NOTES SKETCHES...
Page 525: ...4V2A1563 E A 57 NOTES SKETCHES...
Page 526: ...A 58 NOTES SKETCHES...
Page 534: ...B 6 NOTES SKETCHES...
Page 546: ...B 18 NOTES SKETCHES...
Page 558: ...B 30 NOTES SKETCHES...
Page 564: ...B 36 NOTES SKETCHES...
Page 568: ...B 40 NOTES SKETCHES...