6 - 76
Sealing Rod Installation
1. Make sure the spindle is in an unclamped state.
2. Thread the T-wrench into the inner sleeve.
3. Apply a thin coat of quality O-ring lubricant to the upper end of the
sealing rod.
4. Install the sealing rod assembly into the spindle (
A. Carefully insert the end of the sealing rod into the coolant pipe joint
to avoid pinching or cutting the upper O-ring.
B. While applying slight upward pressure, slowly rotate the T-wrench
[3] clockwise until the “open” sealing rod slots align and engage with
the draw bar pin [1].
5. Press [TOOL UNCLAMP], to clamp the spindle.
6. Push the sealing rod upwards, as far as it will go (about 8mm (0.3")),
then rotate the T-wrench 90° clockwise.
7. Relax the upward pressure, allowing the sealing rod to move
downward (by spring pressure) and seat the draw bar pins in the
“closed” slots of the sealing rod [2].
8. Unscrew the T-wrench from the inner sleeve.
9. Remove the spindle catch jig.
10. Clear the Custom alarm 07020 and turn Machine Lock Off:
A. Pressing the [CUSTOM] key.
B. Pressing the [ALARM] softkey.
C. Pressing the [ALARM RESET] softkey.
D. Pressing [PO].
E. Pressing page [
↓
], to select page 2 of the PO screen.
F. Using the cursor keys, to select
MACHINE LOCK
.
G. Pressing the [OFF] softkey.
H. Press any other function key to exit the Custom side.
Sealing Rod Installation
When installing the sealing rod assembly, it is VERY IMPORTANT to properly align the
sealing rod slots with the draw bar pins. Improper alignment will result in damage to the
draw bar pins during operation of the spindle clamp/unclamp mechanism. Draw bar pin
replacement requires removing the entire draw bar assembly from the spindle.
Summary of Contents for V55
Page 6: ...vi...
Page 32: ...1 24 NOTES SKETCHES...
Page 37: ...4V2A1563 E 2 3 FIGURE 2 1 SPINDLE POWER AND TORQUE CHARACTERISTICS...
Page 39: ...4V2A1563 E 2 5 FIGURE 2 2 AXIS CONFIGURATION TRAVEL AND WORK CUBE...
Page 41: ...4V2A1563 E 2 7 FIGURE 2 4 WORKPIECE SIZE LIMITATIONS...
Page 53: ...4V2A1563 E 2 19 FIGURE 2 6 FLOOR SPACE FOR STANDARD MACHINE...
Page 58: ...2 24 F IGURE 2 7 V55 WITH 25 TOOL ATC...
Page 59: ...4V2A1563 E 2 25 F IGURE 2 8 V55 WITH 25 TOOL ATC AND LIFT UP CHIP CONVEYOR LEFT...
Page 60: ...2 26 F IGURE 2 9 V55 WITH 25 TOOL ATC AND LIFT UP CHIP CONVEYOR RIGHT...
Page 61: ...4V2A1563 E 2 27 F IGURE 2 10 V55 WITH 25 TOOL ATC LIFT UP CHIP CONVEYOR LEFT AND APC...
Page 62: ...2 28 F IGURE 2 11 V55 WITH 25 TOOL ATC LIFT UP CHIP CONVEYOR RIGHT AND APC...
Page 63: ...4V2A1563 E 2 29 F IGURE 2 12 V55 WITH 40 OR 80 TOOL ATC...
Page 64: ...2 30 F IGURE 2 13 V55 WITH 40 OR 80 TOOL ATC AND LIFT UP CHIP CONVEYOR LEFT...
Page 65: ...4V2A1563 E 2 31 F IGURE 2 14 V55 WITH 40 OR 80 TOOL ATC AND LIFT UP CHIP CONVEYOR RIGHT...
Page 66: ...2 32 F IGURE 2 15 V55 WITH 40 OR 80 TOOL ATC LIFT UP CHIP CONVEYOR LEFT AND APC...
Page 67: ...4V2A1563 E 2 33 F IGURE 2 16 V55 WITH 40 OR 80 TOOL ATC LIFT UP CHIP CONVEYOR RIGHT AND APC...
Page 68: ...2 34 NOTES SKETCHES...
Page 93: ...4V2A1563 E 3 23 FIGURE 3 6 LEVELING BASE POSITIONS AND BED TO FLOOR CLEARANCE...
Page 94: ...3 24 NOTES SKETCHES...
Page 99: ...4V2A1563 E 4 3 FIGURE 4 1 MACHINE CORE ELEMENTS...
Page 103: ...4V2A1563 E 4 7 FIGURE 4 3 MAKINO PROFESSIONAL 3 CONTROL WITH MPC5...
Page 106: ...4 10 NOTES SKETCHES...
Page 114: ...4 18 NOTES SKETCHES...
Page 123: ...4V2A1563 E 5 5 FIGURE 5 1 BASIC TROUBLESHOOTING FLOW CHART...
Page 124: ...5 6 NOTES SKETCHES...
Page 143: ...4V2A1563 E 5 25 NOTES SKETCHES...
Page 153: ...4V2A1563 E 5 35 NOTES SKETCHES...
Page 159: ...4V2A1563 E 5 41 NOTES SKETCHES...
Page 166: ...5 48 NOTES SKETCHES...
Page 191: ...4V2A1563 E 5 73 TEC F IGURE 5 26 S CHEMATIC PAGE FORMAT...
Page 197: ...4V2A1563 E 5 79 NOTES SKETCHES...
Page 198: ...5 80 NOTES SKETCHES...
Page 202: ...NOTES SKETCHES...
Page 227: ...4V2A1563 E 6 25 NOTES SKETCHES...
Page 252: ...6 50 NOTES SKETCHES...
Page 261: ...4V2A1563 E 6 59 FIGURE 6 36 SPINDLE HYDRAULIC CIRCUIT...
Page 267: ...4V2A1563 E 6 65 FIGURE 6 40 L PORT SPINDLE LUBRICATION...
Page 269: ...4V2A1563 E 6 67 FIGURE 6 41 V PORT SPINDLE LUBRICATION...
Page 277: ...4V2A1563 E 6 75 NOTES SKETCHES...
Page 279: ...4V2A1563 E 6 77 FIGURE 6 48 SEALING ROD INSTALLATION...
Page 284: ...6 82 NOTES SKETCHES...
Page 293: ...4V2A1563 E 7 5 F IGURE 7 3 AXIS DRIVE CIRCUIT...
Page 297: ...4V2A1563 E 7 9 NOTES SKETCHES...
Page 309: ...4V2A1563 E 7 21 FIGURE 7 12 BALL SCREW COOLING OIL AND TAC BEARING LUBRICATION PIPING...
Page 311: ...4V2A1563 E 7 23 NOTES SKETCHES...
Page 317: ...4V2A1563 E 7 29 FIGURE 7 18 BALL SCREW PRE TENSION PROCEDURE...
Page 346: ...7 58 NOTES SKETCHES...
Page 348: ...7 60 FIGURE 7 35 Y AXIS COVER SYSTEM...
Page 351: ...4V2A1563 E 7 63 NOTES SKETCHES...
Page 369: ...4V2A1563 E 7 81 NOTES SKETCHES...
Page 370: ...7 82 NOTES SKETCHES...
Page 374: ...NOTES SKETCHES...
Page 386: ...8 12 NOTES SKETCHES...
Page 403: ...4V2A1563 E 8 29 NOTES SKETCHES...
Page 423: ...4V2A1563 E 8 49 NOTES SKETCHES...
Page 432: ...8 58 NOTES SKETCHES...
Page 439: ...4V2A1563 E 9 5 NOTES SKETCHES...
Page 441: ...4V2A1563 E 9 7 F IGURE 9 3 OIL CONTROLLER ELECTRICAL DRAWINGS...
Page 443: ...4V2A1563 E 9 9 FIGURE 9 4 OIL CONTROLLER MACHINE SYSTEM...
Page 464: ...9 30 NOTES SKETCHES...
Page 468: ...NOTES SKETCHES...
Page 490: ...A 22 NOTES SKETCHES...
Page 525: ...4V2A1563 E A 57 NOTES SKETCHES...
Page 526: ...A 58 NOTES SKETCHES...
Page 534: ...B 6 NOTES SKETCHES...
Page 546: ...B 18 NOTES SKETCHES...
Page 558: ...B 30 NOTES SKETCHES...
Page 564: ...B 36 NOTES SKETCHES...
Page 568: ...B 40 NOTES SKETCHES...