2 - 12
2.3.2
Custom Side Features
GI (Geometric Intelligence) is Makino’s high-speed machining technol-
ogy that addresses the problem of machining complex geometries at high
feedrates. GI control corrects servo ‘droop’ and analyzes and corrects
axis acceleration and deceleration, virtually eliminates part gouging
caused by the tool violating the program path. This combination of digital
servo systems and proprietary software allow machining at feeds up to ten
times faster than standard CNC systems. Servo systems operate at maxi-
mum performance as GI software optimizes the feedrate-to-tool path and
sends readable data directly to the drives.
SGI (Super Geometric Intelligence), also a Makino technology, is based
on the GI control software. SGI (option) provides enhanced capabilities,
like improved processing of small NC data blocks. SGI is especially effec-
tive for machining 3-D shapes of molds and dies involving continuous exe-
cution of minute blocks under 1mm (0.040").
In effect, these features allow the user to program the required “feedrate-
to-spindle speed ratio” and let GI or SGI control the feedrate based on the
part geometry. Feed forward look ahead “smooths” the acceleration and
deceleration of the axes on approach to different part details. This
“smoothing” produces higher average feedrates, better accuracies,
reduced machining time and costs, and improved finishes.
Feature
Detail
Makino
Functions
Tool Life Monitor
Spare Tool Selection
GI (Geometric Intelligence)
SGI (Super Geometric Intelligence) (option)
Adaptive Control
Spindle Load Monitor
Enhanced
Functionality
Self-diagnostics Display
LS and SOL Number and Condition Alarm Display
Alarm History of Last 200 Events
Maintenance Advise Display
Tool Management on the Tool Detail Screen
Summary of Contents for V55
Page 6: ...vi...
Page 32: ...1 24 NOTES SKETCHES...
Page 37: ...4V2A1563 E 2 3 FIGURE 2 1 SPINDLE POWER AND TORQUE CHARACTERISTICS...
Page 39: ...4V2A1563 E 2 5 FIGURE 2 2 AXIS CONFIGURATION TRAVEL AND WORK CUBE...
Page 41: ...4V2A1563 E 2 7 FIGURE 2 4 WORKPIECE SIZE LIMITATIONS...
Page 53: ...4V2A1563 E 2 19 FIGURE 2 6 FLOOR SPACE FOR STANDARD MACHINE...
Page 58: ...2 24 F IGURE 2 7 V55 WITH 25 TOOL ATC...
Page 59: ...4V2A1563 E 2 25 F IGURE 2 8 V55 WITH 25 TOOL ATC AND LIFT UP CHIP CONVEYOR LEFT...
Page 60: ...2 26 F IGURE 2 9 V55 WITH 25 TOOL ATC AND LIFT UP CHIP CONVEYOR RIGHT...
Page 61: ...4V2A1563 E 2 27 F IGURE 2 10 V55 WITH 25 TOOL ATC LIFT UP CHIP CONVEYOR LEFT AND APC...
Page 62: ...2 28 F IGURE 2 11 V55 WITH 25 TOOL ATC LIFT UP CHIP CONVEYOR RIGHT AND APC...
Page 63: ...4V2A1563 E 2 29 F IGURE 2 12 V55 WITH 40 OR 80 TOOL ATC...
Page 64: ...2 30 F IGURE 2 13 V55 WITH 40 OR 80 TOOL ATC AND LIFT UP CHIP CONVEYOR LEFT...
Page 65: ...4V2A1563 E 2 31 F IGURE 2 14 V55 WITH 40 OR 80 TOOL ATC AND LIFT UP CHIP CONVEYOR RIGHT...
Page 66: ...2 32 F IGURE 2 15 V55 WITH 40 OR 80 TOOL ATC LIFT UP CHIP CONVEYOR LEFT AND APC...
Page 67: ...4V2A1563 E 2 33 F IGURE 2 16 V55 WITH 40 OR 80 TOOL ATC LIFT UP CHIP CONVEYOR RIGHT AND APC...
Page 68: ...2 34 NOTES SKETCHES...
Page 93: ...4V2A1563 E 3 23 FIGURE 3 6 LEVELING BASE POSITIONS AND BED TO FLOOR CLEARANCE...
Page 94: ...3 24 NOTES SKETCHES...
Page 99: ...4V2A1563 E 4 3 FIGURE 4 1 MACHINE CORE ELEMENTS...
Page 103: ...4V2A1563 E 4 7 FIGURE 4 3 MAKINO PROFESSIONAL 3 CONTROL WITH MPC5...
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Page 123: ...4V2A1563 E 5 5 FIGURE 5 1 BASIC TROUBLESHOOTING FLOW CHART...
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Page 261: ...4V2A1563 E 6 59 FIGURE 6 36 SPINDLE HYDRAULIC CIRCUIT...
Page 267: ...4V2A1563 E 6 65 FIGURE 6 40 L PORT SPINDLE LUBRICATION...
Page 269: ...4V2A1563 E 6 67 FIGURE 6 41 V PORT SPINDLE LUBRICATION...
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Page 279: ...4V2A1563 E 6 77 FIGURE 6 48 SEALING ROD INSTALLATION...
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Page 293: ...4V2A1563 E 7 5 F IGURE 7 3 AXIS DRIVE CIRCUIT...
Page 297: ...4V2A1563 E 7 9 NOTES SKETCHES...
Page 309: ...4V2A1563 E 7 21 FIGURE 7 12 BALL SCREW COOLING OIL AND TAC BEARING LUBRICATION PIPING...
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Page 317: ...4V2A1563 E 7 29 FIGURE 7 18 BALL SCREW PRE TENSION PROCEDURE...
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Page 348: ...7 60 FIGURE 7 35 Y AXIS COVER SYSTEM...
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Page 441: ...4V2A1563 E 9 7 F IGURE 9 3 OIL CONTROLLER ELECTRICAL DRAWINGS...
Page 443: ...4V2A1563 E 9 9 FIGURE 9 4 OIL CONTROLLER MACHINE SYSTEM...
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