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5.

Avoid  body  contact  with  grounded  sur-
faces such as pipes, radiators, ranges and
refrigerators.

  There  is  an  increased  risk  of

electric shock if your body is grounded.

6.

Do not expose power tools to rain or wet
conditions.

 Water entering a power tool will

increase the risk of electric shock.

7.

Do not abuse the cord. Never use the cord
to carry the tools or pull the plug from an
outlet.  Keep  cord  away  from  heat,  oil,
sharp  edges  or  moving  parts.  Replace
damaged  cords  immediately

.  Damaged

cords increase the risk of electric shock.

8.

When operating a power tool outside, use
an outdoor extension cord marked “W-A”
or  “W”.

  These  cords  are  rated  for  outdoor

use and reduce the risk of electric shock.

Personal Safety

9.

Stay alert, watch what you are doing and
use  common  sense  when  operating  a
power tool. Do not use tool while tired or
under  the  influence  of  drugs,  alcohol,  or
medication.

  A  moment  of  inattention  while

operating  power  tools  may  result  in  serious
personal injury.

10.

Dress  properly.  Do  not  wear  loose  cloth-
ing  or  jewelry.  Contain  long  hair.  Keep
your hair, clothing, and gloves away from
moving  parts.

  Loose  clothes,  jewelry,  or

long hair can be caught in moving parts.

11.

Avoid  accidental  starting.  Be  sure  switch
is off before plugging in.

 Carrying tools with

your finger on the switch or plugging in tools
that have the switch on invites accidents.

12.

Remove  adjusting  keys  or  wrenches
before  turning  the  tool  on.

  A  wrench  or  a

key  that  is  left  attached  to  a  rotating  part  of
the tool may result in personal injury.

13.

Do  not  overreach.  Keep  proper  footing
and balance at all times.

 Proper footing and

balance  enables  better  control  of  the  tool  in
unexpected situations.

14.

Use  safety  equipment.  Always  wear  eye
protection.

  Dust  mask,  non-skid  safety

shoes,  hard  hat,  or  hearing  protection  must
be used for appropriate conditions. Ordinary
eye or sun glasses are NOT eye protection.

Tool Use and Care

15.

Use  clamps  or  other  practical  way  to
secure  and  support  the  workpiece  to  a
stable platform.

 Holding the work by hand or

against  your  body  is  unstable  and  may  lead
to loss of control.

16.

Do not force tool. Use the correct tool for
your application.

 The correct tool will do the

job better and safer at the rate for which it is
designed.

17.

Do not use tool if switch does not turn it
on or off.

 Any tool that cannot be controlled

with  the  switch  is  dangerous  and  must  be
repaired.

18.

Disconnect  the  plug  from  the  power
source  before  making  any  adjustments,
changing accessories, or storing the tool.

Such preventive safety measures reduce the
risk of starting the tool accidentally.

19.

Store  idle  tools  out  of  reach  of  children
and  other  untrained  persons.

  Tools  are

dangerous in the hands of untrained users.

20.

Maintain  tools  with  care.  Keep  cutting
tools sharp and clean.

 Properly maintained

tools with sharp cutting edges are less likely
to bind and are easier to control.

21.

Check  for  misalignment  or  binding  of
moving parts, breakage of parts, and any
other  condition  that  may  affect  the  tools
operation.  If  damaged,  have  the  tool  ser-
viced  before  using.

  Many  accidents  are

caused by poorly maintained tools.

22.

Use  only  accessories  that  are  recom-
mended  by  the  manufacturer  for  your
model.

 Accessories that may be suitable for

one tool, may become hazardous when used
on another tool.

Summary of Contents for 3803A

Page 1: ...I N S T R U C T I O N M A N U A L WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE Groove Cutter MODEL 3803A 004818 ...

Page 2: ...which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Dis tractions can cause you to lose control Electrical Safety 4 Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordi nances Never remove the grounding prong or modify the plug in any way Do not use any adaptor plugs Check with a...

Page 3: ...Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations 14 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Ordinary eye or sun glasses are NOT eye protection Tool Use and Care 15 Use clamps or other practical way to secur...

Page 4: ...rsized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord GROUNDING INSTRUCTIONS This tool should be grounded while in use to protect the operator from electric shock The tool is equipped wit...

Page 5: ...ever force the tool or cut too fast for existing conditions 8 Release the switch immediately if the cut ter blade binds or the tool stalls 9 Never remove the tool from a cut while the cutter blade is rotating 10 Never leave the tool running unattended 11 Never attempt to cut with the tool held upside down in a vise This is extremely dangerous and can lead to serious acci dents 12 Switch off and un...

Page 6: ...priate arrow with the cutting line These arrows are to be used to guide along your desired cut ting line They accurately indicate the left edge of your cut as you are cutting The width of cut may vary according to the width of cutter blade selected 3 mm 1 8 per graduation on the scale plate Adjusting the indication plate Adjust the indication plate as follows when replacing the cut ter blade Loose...

Page 7: ...heck to see that the switch trigger actuates properly and returns to the OFF position when released To start the tool simply pull the switch trigger Release the switch trigger to stop For continuous operation pull the switch trigger and then push in the lock button To stop the tool from the locked position pull the switch trig ger fully and then release it ASSEMBLY CAUTION Always be sure that the ...

Page 8: ...utter blade is installed with teeth pointing up at the front of the tool WARNING Remove all wood chips or foreign matter adhering to the spindle flanges etc before installing the cutter blade When using cutter blades 7 5 mm 5 16 wide or less install a flange 35 between the cutter blade and the flange as shown in the figure Use the two wrenches to tighten the hex nut securely 1 Wrench 19 2 Wrench 2...

Page 9: ...wly revolve the cutter blade by turning the drive belt by hand to make sure that the clearances are adequate There must be no contact when rotated Shiplapping attachment Use the shiplapping attachment when cutting the edge of the workpiece Attach the shiplapping attachment to the guide rule using the screws Width of cutter blade to be used Correct combination On cutter cover side On belt cover sid...

Page 10: ...to maintain proper bal ance and footing or else loss of control and subsequent injury may result Also the miter guide rule position can be determined using the indicator on the miter guide rule Adjust the indicator so that its length is 0 5 mm 0 02 shorter than the distance A between the edge of the tool base and the side of the cutter blade With this adjustment the indicator will project toward t...

Page 11: ...utting Hold the tool firmly with both hands Rest the front end of the tool base on the workpiece surface and align the arrow on the scale plate with the cutting line without the cutter blade making any contact with the workpiece Switch on and wait until the cutter blade attains full speed Then move the tool gently forward Hold the tool base flush with the workpiece at all times Be alert and mainta...

Page 12: ... Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only iden tical carbon brushes Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes insert the new ones and secure the brush holder caps To maintain produc...

Page 13: ...etails regarding these accessories ask your local Makita service center Cutter blades C00106 Guide rule For groove cutting for dado cutting Shiplapping scale Miter guide rule Flange 35 For blade width 2 4 mm 3 32 7 5 mm 5 16 Width mm For groove cutting Dia 120 mm 4 3 4 2 4 3 32 3 0 1 8 3 9 5 32 4 5 3 16 5 5 7 32 6 0 1 4 7 5 5 16 9 0 3 8 10 5 7 16 12 0 1 2 13 5 9 16 15 0 5 8 16 5 11 16 18 0 3 4 21 ...

Page 14: ...Memo 14 ...

Page 15: ...Memo 15 ...

Page 16: ...Memo 16 ...

Page 17: ...17 Fold Cut Stamp Timbre Makita Canada Inc 1950 Forbes Street Whitby Ontario L1N 7B7 ...

Page 18: ...e Paste Paste Paste Paste Paste 1 This product was purchased from Industrial Supply Other Tool Distributor Hardware lumber Store 2 Use of the product is intended for 5 Any comments Home maintenance Other Industrial maintenance Construction trade 3 How did you first learn of Makita Power Tools Catalog Other From dealer Magazine Newspaper Store display 4 Most favored points are Makita Brand Power Fe...

Page 19: ... Bégin Ville St Laurent Quebec 514 745 5025 1 888 745 5025 H4R 1X1 Montreal Les Saules 1200 St Jean Baptiste Unit 106 Les Saules 418 871 5720 1 800 663 5757 Quebec G2E 5E8 Quebec Nepean 210 Colonnade Road Unit 11 Nepean 613 224 5022 1 888 560 2214 Ontario K2E 7M1 Ottawa London 317 Adelaide St S Unit 117 London 519 686 3115 1 800 571 0899 Ontario N5Z 3L3 Whitby 1950 Forbes St Whitby Ontario L1N 7B7...

Page 20: ...the Makita tools No dealer or his agent or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific rights The provisions contained...

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