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P 4 /10

[3] DISASSEMBLY/ASSEMBLY
[3] -1. Armature, Spiral Bevel Gear 11 (Cont.)

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epair

DISASSEMBLY

ASSEMBLY

Remove three tabs of Self lock 6 
from Armature shaft with 
tweezers, and remove Self lock 6 
from Armature. 

Remove Magnet sleeve, 
Wave washer 6 and 
Labyrinth rubber ring 22 .

Remove Ball bearing 
627DDW with 1R269.

Remove Flat washer 7 
and Insulation washer.

Self lock 6

Tweezers

 Magnet sleeve

Wave washer 6

Labyrinth 
rubber 
ring 22

Ball bearing
627DDW

1R269

Flat 
washer 7

Insulation
 washer 7

(3) The parts on the commutator end of Armature are disassembled as illustrated in Fig. 10.

(1) Assemble Insulation washer and Flat washer 7 to Armature shaft. And then, assemble Ball bearing 627DDW with
      Arbor press. And cover Ball bearing 627DDW with Labyrinth rubber ring 22.
(2) If Wave washer 6 is assembled as illustrated in Fig. 11,  Magnet sleeve can not be stabilized on Armature shaft.
      Therefore, assemble Wave washer 6 as the left illustration in Fig. 12, and then assemble Magnet sleeve and Self lock 6
      to Armature's commutator end.

Fig. 10

Fig. 11

Fig. 12

Wrong

Wave washer 6 can
not press Magnet
sleeve toward Self
lock 6 to stabilize
Magnet sleeve.

Press down Self lock 6 until
Wave washer 6 gets flat.

Magnet sleeve is 
stabilized between 
Self lock 6 and
Wave washer 6 
by the reaction 
of Wave washer 6.

Return tabs of Self lock 6 to their 
normal shape before assembling.

Correct

Wave washer 6

Magnet sleeve

Self lock 6

(3)  As for assembly of the drive end of Armature, do the reverse of the disassembling steps.   Refer to Figs 4 to 9.

Summary of Contents for 9564PC

Page 1: ...tput Max Output W 120 110 13 1 400 840 1 800 50 60 6 7 1 400 840 2 100 50 60 6 4 1 400 840 2 100 50 60 6 1 1 400 840 2 100 50 60 13 840 2 000 50 60 220 230 240 Current A Optional accessories Anti vibr...

Page 2: ...piral bevel gear 38 Holding Gear housing complete when removing Pin for shaft lock 1R268 1R269 1R291 Spring pin extractor M3 Removing Pin for shaft lock Removing Ball bearing 627DDW from Armature shaf...

Page 3: ...using cover from Motor housing Armature comes with Gear housing cover Motor housing Remove Spiral bevel gear 11 with 1R269 Remove Armature with arbor press Remove Retaining ring S 12 with 1R291 Hex nu...

Page 4: ...le Ball bearing 627DDW with Arbor press And cover Ball bearing 627DDW with Labyrinth rubber ring 22 2 If Wave washer 6 is assembled as illustrated in Fig 11 Magnet sleeve can not be stabilized on Arma...

Page 5: ...8 and Ball bearing 6201DDW are disassembled as illustrated in Figs 13 to 17 A Spiral bevel gear 38 Bearing retainer Bearing retainer Ball bearing 6201DDW Ball bearing 6201DDW Ball bearing 6201DDW Bear...

Page 6: ...anism Applying 1R268 to Pin through the small hole on Pin cap strike 1R268 with Plastic hammer Now Pin comes out from Gear housing complete Release 1R268 from Pin cap carefully so that Pin cap is not...

Page 7: ...r Controller Cord clamp Noise suppressor Power supply cord Connecting with Receptacle Tab A Lead wire A Brown for some countries instead of Black Lead wire B Blue for some countries instead of White L...

Page 8: ...ler Receptacle Tab Pre set dial b Field lead wire red c Field lead wire black a Controller s lead wire red a Fix Controller s lead wire red with Lead wire holders A and B b Fix Field lead wire red wit...

Page 9: ...e black Pass Field lead wire black on Rib A And connect to Brush holder Field lead wire red Pass Field lead wire red between Controller and Rib B Lead wire holder D Fix Field lead wires black and red...

Page 10: ...h Fix the following lead wires with the notch of Switch as illustrated above Controller s lead wire blue or white Controller s lead wire black Noise suppressor s lead wire white Fix Controller s lead...

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