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P 2/ 14

R

epair

CAUTION: Disconnect the air hose from the machine and then remove remaining pin nails for 
                     safety before repair/ maintenance in accordance with the instruction manual! 

[1] NECESSARY REPAIRING TOOLS

[2] LUBRICATIONS

Fig. 1

Code No.

Description

Use for 

1R003

Retaining ring pliers ST-2N Pulling off Pipe 

1R032

Bearing setting plate 8.2

Supporting Slide door when removing Magazine bumper 

1R266

Spring pin extractor 2

Removing/ mounting Spring pins 2-8 

1R268

Spring pin extractor 3

Removing/ mounting Spring pins 3-28 and 3-26 

1R228

1/4” Hex shank bit for M4

Removing/ mounting M4 Hex socket head bolt

1R229

1/4” Hex shank bit for M5

Removing/ mounting M5 Hex socket head bolt

Item No.

Apply 

Isoflex NB52

 to the following portions designated with the black arrows to protect parts

and product from unusual abrasion.

Description

Portion to lubricate

Amount

a little

3

Top cap

Driver complete

Pipe

7

Idler

Trigger base

Trigger Section

Link block

8

24

22

21

5

9

O ring 9.5

24

21

5

3

O ring14

O ring 31

O ring 29
D ring 21.5

7
8

Cylinder

9

O ring 11

22

39

37

49

33

Idler guide

33

Pin 3

37

Pin 2

39

Stopper

Whole portion

Inside where Driver complete moves

Whole portion

The portion where Idler contacts

Whole portion

The portion where Trigger base contacts

49

Trigger

Summary of Contents for AF500HP

Page 1: ...for easy access to tight places Contact arm with an extra short stroke and non marring rubber nose adapter for protection of workpiece surface from damages scratches Safety goggles 1 Oil supply contai...

Page 2: ...228 1 4 Hex shank bit for M4 Removing mounting M4 Hex socket head bolt 1R229 1 4 Hex shank bit for M5 Removing mounting M5 Hex socket head bolt Item No Apply Isoflex NB52 to the following portions des...

Page 3: ...sion spring 3 O ring 3 O ring 3 O ring 3 99 O ring 11 2 99 96 O ring 20 96 97 O ring 22 97 101 103 103 O ring 18 101 105 O ring 18 105 116 O ring 22 116 100 111 111 O ring 12 5 100 104 O ring 12 104 1...

Page 4: ...t head bolt M5x14 Hex socket head bolt M3 Hex socket head screw Assembled to Magazine as a stopper for Upper rail Fastening Magazine to Joint M4x16 Hex socket head bolt M3x10 Hex socket head bolt Fast...

Page 5: ...e as illustrated in Fig 9 Hex portion of Top cap Pull off Top cap cover by hand Fix the hex portion of Top cap with vise And turn the machine counterclockwise Top cap can be removed Vise Top cap cover...

Page 6: ...ection can be removed together with Front seal and Front cushion Remove Front seal and Front cushion from Cylinder Front seal Cylinder Front seal slotted screwdriver Front cushion Fig 10 Fig 11 Front...

Page 7: ...can be disassembled as illustrated in Fig 14 M5x14 Hex socket head bolt Magazine with Trigger section Remove Trigger valve case by levering up with slotted screwdriver Remove Trigger valve guide A by...

Page 8: ...of One Touch Joint H22PM assemble it to Inlet cap by turning counterclockwise Refer to Figs 20 and 21 2 Do the reverse step of Disassembly Refer to Figs 17 16 15 and 14 It is very difficult to remove...

Page 9: ...ompression spring 6 4 After removing Upper rail remove Stopper and Compression spring 3 from the Pusher 5 Holding Pusher and lifting up Guide pipe remove Pusher carefully so as not to slung by Compres...

Page 10: ...holder together with Nail stoppers as illustrated above remove them while holding Compression spring 4 If Nail stopper is violently pulled off from the Compression spring 4 the Compression spring is d...

Page 11: ...ff 1R266 while pushing the head of Lock pin which is opposite side of Knob Supporting Knob with 1R274 remove Spring pin 2 8 by striking 1R266 applied on the Spring pin Trigger base 1R266 Remove Trigge...

Page 12: ...assembled to Trigger base Idler guide Assemble Idler guide and Tension spring 4 to Link block and secure them with Pin 2 as illustrated above Note Use two Pin 3 After inserting the one of Pin 3 throug...

Page 13: ...rigger base section to Magazine 4 Pass Lock pin from the opposite side of Cam portion through Arm and Stopper And turn Lock pin to fit its half moon section to that of Knob 1R266 Lock pin 5 While pres...

Page 14: ...removed from Adjuster as illustrated above Driver guide Driver guide Magazine Adjuster Fig 38 Fig 39 Driver guide cover Arm Contact arm complete Compression Spring 5 Compression spring 3 Take the dis...

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