Makita BJS160 Technical Information Download | Manualshive

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background image

C

ircuit diagram

W

iring diagram

Color index of lead wires' sheath

Black
Red

Controller

Terminal

Connector

Switch

Endbell
Complete

LED Circuit

Fig. D-1

Fig. D-2

Endbell
complete

Switch

Switch knob

Bearing box
portion

Lead wire
holder portion

Lead wire holder portion has to be located
on the opposite side of Switch lever.
Otherwise, the trouble in wiring arises.

Bearing box portion has to be faced to the Switch side.
Otherwise, the trouble may arise when assembling
Armature.

Switch lever

P 8/ 9

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Summary of Contents for BJS160

Page 1: ...bility Straight design provides more control and high maneuverability for easy cutting operation High cutting performance Note 1 3Ah Li ion battery BL1415 BL1815 cannot be used for BJS160 BJS161 Weight according to EPTA Procedure 01 2003 including battery Battery Max cutting capacities mm Ga Stainless steel with tensile strength up to 600N mm2 Cell Voltage V Capacity Ah Li ion 14 4 18 3 0 Net weig...

Page 2: ... VG100 Description 17 18 Sealing screw Rod Link Dust cover 1 Disassemble the shearing mechanism from Crank housing complete as illustrated in Fig 2 Center blade 32 25 Portion to lubricate DISASSEMBLING Pin 7 17 18 Pin 5 25 Pin 7 32 Helical gear 34 Drum portion for smooth action of Center blade and Rod Drum portion for smooth action of Center blade Teeth portion for smooth engaging with Armature s ...

Page 3: ...shers when removing shearing mechanism Remove four 4x50 Tapping screws and separate Crank housing complete Remove Stop ring E 4 from Pin 7 And then remove Pin 7 toward the opposite side of Stop ring E 4 Remove the shearing mechanism from Crank housing complete by hand Stop ring E 4 a Thin washer 7 b Teflon washer 7 a b Shearing mechanism Dust cover sponge made has to be assembled to Center blade a...

Page 4: ...ousing complete 2 Mount the assembled Shearing mechanism to Crank housing complete as illustrated in Figs 5 and 6 And assemble the Crank housing complete to Housing set Refer to the right illustration in Fig 2 Crank housing complete Stop Ring E 4 3 2 Side blade R L DISASSEMBLING M5x10 Hex scket countersunk screw Remove M5x10 Hex Socket countersunk screw Side blade R L can be removed Spacer is moun...

Page 5: ...g 6000ZZ Ball bearing 627DDW Ball bearing 696ZZ Flat washer 7 Link Ball bearing 696ZZ 1R036 Helical gear 34 Helical gear 34 Sealing screw Do not face the tall stepped drum side to Helical gear 34 when mounting Sealing screw Do not forget to mount Flat washer 7 between Ball bearing 6000ZZ and Ball bearing 627DDW Sealing screw Sealing screw Flat washer 7 Helical gear 34 Crank Shaft Crank shaft Helic...

Page 6: ...And then separate Crank housing and Gear housing from Housing set by removing four 4x50 Tapping screws Holder cap cover Take the disassembling step in reverse Refer to Fig 12 Crank housing Brush holder cap Pull off Armature from Housing set Remove Holder cap cover from Housing set by levering up it with Slotted screwdriver Gear housing Housing set Carbon brush Armature P 6 9 Repair ...

Page 7: ... 12 Side blade L Side blade L Inserting the selected Thickness gauges into the gap A turn M4x25 Hex socket head bolt with Hex wrench 3 until the gap A can be adjusted to the required size In the same way adjust the gap B almost same size to Gap A Center blade Center blade Side blade R Side blade R Thickness of Work piece mm less than 0 8 more than 1 3 0 1 0 2 0 1 0 04 0 06 0 8 less than 1 3 0 2 0 ...

Page 8: ...g D 1 Fig D 2 Endbell complete Switch Switch knob Bearing box portion Lead wire holder portion Lead wire holder portion has to be located on the opposite side of Switch lever Otherwise the trouble in wiring arises Bearing box portion has to be faced to the Switch side Otherwise the trouble may arise when assembling Armature Switch lever P 8 9 ...

Page 9: ...sulated connectors to Switch facing their wire connecting portions to the opposite side of Switch button Fig D 3 Switch button Wire connecting portion Put the Lead wires in Housing set L as illustrated in Fig D 3 Wire Connecting Portion Flag Connector Terminal Mark of Poles The Flag connector has to be so connected that its wire connecting portion is located over the mark of poles Rib of Housing L...

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