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[3] DISASSEMBLY/ASSEMBLY
[3]-3. Hammer Section

DISASSEMBLING

1) Disassemble Hammering section from Hammer case complete.  See Figs. 2 to 4.
2) The removed Hammer section are disassembled as illustrated in Figs. 12 to 15.

1. Press down Hammer using 1R045 to align
    the opening for Steel ball insertion with
    the top of cam grooving on Spindle.
    And then remove Steel ball 5.6 from Spindle.

Hammer

Spindle

Top of
cam groove
on Spindle

Opening for 
Steel ball
insertion 

Steel ball 5.6
(2pcs.)

Fig. 12

2. Hold Hammer section as illustrated in Fig. R
    and release it from the Gear extractor.
    Note:
    Do not hold gear extractor as illustrated in Fig. F
    when releasing Hammer section from the Gear extractor.
    Failure to follow this instruction could cause Steel balls
    to get out  of hammer.

Fig. R

Fig. F

Fig. 13

Compression

spring 25

Cup washer 14

Spindle section

3. Hammer section can now be disassembled as illustrated below.

Hammer

Fig. 14

Hammer

Flat washer 24

Steel ball 3.5

(

24 pcs.

)

4. After removing Flat washer 24, 
    Steel balls 3.5 can be removed 
    from Hammer. 

Fig. 15

Flat washer 12

Pin 5

Spindle

Spur gear 22

Summary of Contents for BTW152

Page 1: ...Battery BL1430 Fast charger DC18RA Charger DC18SD Charger DC24SC Catalog value torque at 6 seconds after seating when fastening M16 high tensile bolt Weight according to EPTA Procedure 01 2003 with Ba...

Page 2: ...s 134848 9 Socket 32 50 2 pcs Disassembling Hammer case complete Apply Makita grease N No 2 and FA No 2 to the portions designated with black and gray triangles to protect parts and product from unusu...

Page 3: ...cover Separate Hammer case section together with Motor section from Housing L then pull off Motor section from Hammer case section Fix Hex socket 32 50 134848 9 firmly in vise then set Hammer section...

Page 4: ...ection can now be disassembled as illustrated to right in Fig 4 Fig 4 1R223 1R224 Hex socket 32 50 Hex socket 32 50 Bearing box complete Hammer case complete Hammer section Internal gear 51 O Ring 40...

Page 5: ...o 40 N m Bearing box complete Internal gear 51 Hammer case complete Aligning the 4 locking grooves on the inside surface of Hammer case complete with the four locking projections of Internal gear 51 s...

Page 6: ...of the torsion spring 2 Disconnect Carbon brush from the commutator by pulling it in the direction designated with the arrow 3 Pull off Armature and Yoke unit from Brush holder complete Yoke unit Arma...

Page 7: ...ake sure that Brush holder comp Yoke unit Hammer case comp are placed on Housing L as illustrated in Fig 11 6 Connect Carbon brushes to Armature s commutator then assemble Housing R to Housing L When...

Page 8: ...Steel ball insertion Steel ball 5 6 2pcs Fig 12 2 Hold Hammer section as illustrated in Fig R and release it from the Gear extractor Note Do not hold gear extractor as illustrated in Fig F when relea...

Page 9: ...MBLING Assemble F R change lever to Switch and Housing as illustrated in Fig 17 Fig 17 Housing L F R change lever Switch pin of Switch prong portion of F R change lever Fit the pin of Switch into the...

Page 10: ...e vertical Fix the lead wires connected to each connector with these lead wire holders Put Light circuit in place so that the orange lead wire faces toward the Terminal side Lead wire orange 20 degree...

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