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P 9 /13

[3] DISASSEMBLY/ASSEMBLY
[3] -4. Armature

1) Remove Motor section and Gear housing from Handle R as illustrated in Fig. 16 on page 7.
2) Remove Carbon brush then Gear housing and Shaft lock. (Fig. 25)
3) Separate Housing R from Housing L by unscrewing four 4x18 Tapping screws.
    Take out Motor assembly consisting of Armature, Yoke unit and End bell complete. (Fig. 26)
4) Pull off Armature from Endbell complete through Yoke unit. (Fig. 27)

Fig. 25

Fig. 26

Fig. 27

Brush holder cap

Carbon brush

Gear housing

Shaft lock

Compression

spring 6

Tapping screw 4x18 (4 pcs)

Housing R

Motor assembly

Housing L

Armature

Yoke unit

Endbell
complete

ASSEMBLING

DISASSEMBLING

Your fingers can be pinched
and injured.

[Wrong]

[Correct]

[Wrong]

[Correct]

Fig. 28

Fig. 29

1) Put Armature through Yoke unit.
    Note 1. Yoke unit is not reversible when assembled to Armature.  Be sure to assemble so that the notch in Yoke unit is
    positioned on the drive-end of Armature as illustrated to left in Fig. 28.   If assembled wrong, Motor assembly cannot 
    be assembled to Housing L.
    Note 2.

 Because Armature is pulled strongly towards Yoke unit by the magent force of Yoke unit;

       1. Be sure to hold the gear portion of Armature as illustrated to left in 

Fig. 29.   Do not hold the Armature core

           as illustrated to right or your fingers will be pinched between Yoke unit and the fan of Armature.
       2. Be careful not to damage the copper wire of Armature.

notch

notch

R

epair

Summary of Contents for DCS550

Page 1: ...370 Current A No load speed rpm min 1 Battery Cell Energy capacity Wh Charging time min Size of blade mm Max cutting capacities mm Weight according to EPTA Procedure 01 2003 kg lbs Diameter at 0 degre...

Page 2: ...elical gear 23 Sleeve 10 and Ball bearing 6900ZZ from Spindle Removing Bearing box section Assembling Helical gear 35 to Gear shaft Assembling Ball bearing 6900ZZ and Helical gear 15 to Gear shaft Rem...

Page 3: ...Fig 4 Fig 5 1 Remove Blade cover transparent part by unscrewing Tapping screw 4x12 Fig 2 2 Remove Rubber sleeve 6 and Sleeve 4 by unscrewing Tapping screw 4x25 Fig 3 3 Remove the following 5 parts fro...

Page 4: ...n the outside and the other on the inside of Safety cover Safety cover complete Tension spring 3 Thickness ring Note 1 Safety cover complete can be separated from Blade case by unhooking the end of Te...

Page 5: ...sing the end face of Spindle using arbor press 3 Apply 1R281 to the end face of Spindle and press it using arbor press Spindle can now be removed from Bearing box section Important Ball bearing 6900DD...

Page 6: ...te Before assembling Helical gear 23 to Spindle make sure that O ring 26 is installed on Bearing box as illustrated to right in Fig 12 on page 5 2 Assemble Safety cover complete to the machine Note 1...

Page 7: ...en Helical gear 35 and Ball bearing 604ZZ for inserting 1R356 Fig 18 2 Insert 1R356 2 pcs into the space provided in the previous step Apply 1R278 to the end face of Gear shaft By pressing 1R278 using...

Page 8: ...r 15 4 Press down 1R027 with arbor press 4 Assemble Ball bearing 604ZZ to Gear shaft by following the steps below Fig 24 1 Put the unit you have assembled in the step 3 on Ball bearing 604ZZ 2 Press d...

Page 9: ...nit Endbell complete ASSEMBLING DISASSEMBLING Your fingers can be pinched and injured Wrong Correct Wrong Correct Fig 28 Fig 29 1 Put Armature through Yoke unit Note 1 Yoke unit is not reversible when...

Page 10: ...tor assembly to Housing L notch Yoke unit Fig 30 Fig 31 Fig 32 Housing L Lock off lever Switch lever Switch lever Compression spring 4 Assemble Lock off lever and Switch lever to Handle L Fig 32 Note...

Page 11: ...l Line filter 20 10 short length Connectors Viewed from the left side of machine Endbell Front side Rear side Red AS Yellow Color index of lead wires sheath White Line filter 10 30 long length Note Li...

Page 12: ...ll Complete in on Motor Section through hole Pull out from this through hole Endbell complete Fig D 4 Fig D 5 groove Housing L Housing R Housing L 1 Route on the inside of Housing L as illustrated in...

Page 13: ...white Coil Lead wires red black once into Line filter one by one Lead wire holders Lead wire holders Fix lead wires in lead wire holders as designated by arrows Controller Line filter short Note Line...

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