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T

rouble shooting

Fig. D-5

Fig. D-7

Fig. D-6

Test for recognizing the trouble on FET (Field effect transistor) in Controller 

(1) Set Digital tester (1R402) in the diode mode (           mark on the tester: Refer to 

Fig. D-5.

)

(2) Switch, Terminal, Controller and Stator are connected each other as drawn in 

Fig. D-6

.

      Do the following steps.

      Test 1: Attach Black tester bar to the terminal of white lead wire end on B1 terminal of Switch. (

Fig. D-7

.)

Attach Red tester bar to one of UVW terminal connected with Red, White, Blue lead wires. (

Fig. D-8

)

Check the figure in the tester.

      Test 2: Attach Red tester bar to minus terminal of Terminal (connected with black lead wire). (

Fig. D-9

)

Attach Black tester bar to one of UVW terminal connected with Red, White, Blue lead wires. (

Fig. D-10

)

 There is no fault on FET of Controller if the tester indicates within 

0.39V - 0.41V

 in both Test 1 and Test 2. 

      If either Test 1 or Test 2 results in the improper figure, 

Controller is broken

. Change Stator complete.

Red tester bar

Stator complete

Stator complete

Black tester bar

Switch

Red tester bar

Terminal

Controller (the component

of Stator complete)

Black tester bar

Fig. D-9

Fig. D-8

Fig. D-10

Terminal

Switch

Stator complete

(A modular part of Controller, lead wires and Stator)

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Summary of Contents for DDF481

Page 1: ...switch Max fastening torque N m in lbs Torque setting Steel Wood Soft joint Hard joint No load speed min rpm Energy capacity Wh Voltage V Capacity Ah High Weight according to EPTA Procedure 01 2003 3...

Page 2: ...is not required to lubricate because this product has gear mechanism of factory assembled Code No Description Use for 1R298 Hex bar 10 with square socket removing Drill chuck 1R404 Drill chuck removin...

Page 3: ...ocker type and therefore apply ThreeBond 1342 Loctite 243 to the thread and tighten the screw using Cordless impact driver with slotted bit 1 Remove nine Bind PT3x14 tapping screws and four 4x18 Tappi...

Page 4: ...assembly Drill chuck side Drill chuck side Pin on the lever of Gear assembly front Compression spring 4 1 Apply the front Compression spring 4 of Speed change lever assembly to the flat side without p...

Page 5: ...ousing L Housing R and Rear cover Other side viewed from Housing L Leaf spring 2 pcs Speed change lever assembly Make sure that two Leaf springs are set in place in advance Depressions Terminal of Sta...

Page 6: ...Retaining ring INT R 15 in place of Arm R complete M5 Hex nut for DHP481 only M5x10 Thumb screw for DHP481 only Arm L Arm R complete Retaining ring INT R 15 Pole complete The components of Grip assemb...

Page 7: ...m Color index of lead wires sheath Black White Red Gray Controller Terminal Yellow Switch Stator complete LED circuit Orange Blue Purple Brown Fig D 1 Red lead wire is used for some country instead of...

Page 8: ...circuit after setting Gear assembly in place Note Be sure to route the lead wires for LED circuit to the space between ribs of Gear assembly after setting Gear assembly in place If the routing is done...

Page 9: ...s Thick lead wires from Stator complete must be put on the other thin lead wires for the designated area Lead wires from Stator complete must be routed between Boss A and Rib C Lead wire Red from Term...

Page 10: ...next page Connect it firmly Check Lead wires or replace it LED indicator lamps are on Switch is broken Yes Yes Yes Yes Yes No No No No No Controller is broken Rotor is broken Stator is broken Replace...

Page 11: ...heck the figure in the tester Test 2 Attach Red tester bar to minus terminal of Terminal connected with black lead wire Fig D 9 Attach Black tester bar to one of UVW terminal connected with Red White...

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