Makita G1200R, Instruction Manual

Page 1: ...GENERATOR MODEL GI ZOOR INSTRUCTION MANUAL I ISSUE EMD GU0815 I I 3229020046 I ...

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Page 3: ...Due to a constant effort to improve the product and because of a continuous program of research and development certain procedures specifications and equipment are subject to change without notice TABLE OF CONTENTS 1 SAFETY PRECAUTlONS 1 2 COMPONENTlDENTlFlCATlON 3 3 CONTROLSAND INDICATORS 5 4 BEFORE OPERATION NECESSARY INSPECTIONS CHECKS 7 5 OPERATING PROCEDURES 9 6 PERlODlC MAINTENANCE 13 7 EASY...

Page 4: ... generator should be placed at least 1 meter 3ft away from buildings or other The surrounding area should be free of inflammables trash chips of wood etc and facilities hazardous materials lubricants celluloid items explosives etc 0 0 While in use Be sure to operate the generator on a level surface Avoid tilting or moving while in operation The generator should not be covered or enclosed by a box ...

Page 5: ... Check the surrounding area of the generator Be sure to disconnect the load appliance 0 Easy checking and maintenance Refer to pages 15 and 16 Attached tools Air cleaner element Oil change interval Spark plug inspectioniadjustment Other safety instructions Never connect the generator to indoor electrical wiring If connected malfunctions in Be sure to use the generator on a level surface never use ...

Page 6: ...2 COMPONENT IDENTIFICATION Engine control switch CHOKE RUN STOP Muffler I Ground terminal Air cleaner cover 3 ...

Page 7: ...Fuel 4 ...

Page 8: ...m OP CLOSE FUEL OPENv 7 Fuel cock AC receptacles I I 0 0 7 8 3A To stop the engine return the knob to this position 1 STOP 1 Fuel Cock 0 Controls the supply of fuel CLOSE Engine stops OPEN Engine runs Voltmeter 0 Indicates the AC voltage output of generator AC receptacle 0 AC electric power is available through this receptacle Use a ground type three leg plug as shown DC receptacle 0 DC electric p...

Page 9: ...e After making sure everything is in order push the button to the ON position Frequency adjusting screw 0 Frequency can be finely adjusted by turning the frequency adjusting screw with a Phillips screwdriver Starter handle 0 Pull this handle to start the generator Ground Earth Terminal 0 Terminal for grounding the generator m i c i r c u i t breaker 7 I DC circuit breaker I 1 Frequency adjusting i...

Page 10: ...al all temperature use If single viscosity oil is used select the appropriate viscosity for the average temperature in your area SAE 1OW 30 For general all temperature use SAE 5W For cold weather below 15 C 5 F Checking fuel level If fuel level is low place the engine switch to STOP position Refill fuel tank up to the specified level indicated by the LEVEL mark in the fuel filler openings as shown...

Page 11: ...away from any type of open flame or sparks The generator is placed in a stable condition on a level surface not on an inclined or The generator is not enclosed or blocked by obstacles such as pieces of uneven surface wood cardboard etc 0 Be sure to disconnect the appliance from the generator before starting It is very dangerous to start the engine with the appliance on since the appliance may star...

Page 12: ...assing the compression point resistance will be felt then return the handle to its original position and pull swiftly After starting allow the starter handle to return to its original position with the handle still in your hand NOTE When engine fails to start after several attempts repeat the starting procedures mentioned above with the engine switch placed at RUN position After 20 to 30 seconds o...

Page 13: ...connecting an appliance make sure its wattage is within the range Applicable limit 60Hz up to 1ooow up to about 600W CAUTION 1 When connecting plural appliances make sure the total wattage does not exceed the generator s rated output Otherwise the generator will not operate due to excessive wattage 2 Some power tools require a large starting current In these cases it may not be possible to use the...

Page 14: ... to the corresponding battery terminals 0 Battery charging procedures Make the proper connection as mentioned above be careful not to make a wrong connection Be sure to disconnect all cables connected from battery to any other appliance Remove all plugs from top of battery Check electrolyte level and add distilled water if necessary to bring the electrolyte level to the level marked UPPER Start en...

Page 15: ...aken as electrolyte will burn eyes skin and clothing If injured use a large quality of water to clean the affected area immediately then consult a doctor for medical treatment CAUTION 1 When charging a large capacity battery DC output will exceed the limit and the DC circuit breaker will pop out to the OFF position In such a case push DC circuit breaker into the ON position after checking the batt...

Page 16: ...Noise or appliance area vibration level Draw up the most convenient schedule for conducting required checks on the basis of the maintenance schedule outlined on the next page PERIODIC MAINTENANCE UNDER NORMAL OPERATING CONDITIONS Every 6 months 200 hours Every 12 months 500 hours Every 24 months 1 000 hours Replace engine mount overhaul Clean fuel filter Replace spark plug and cleaner element clea...

Page 17: ...6 months 200 hours Wash cleaner element Clean spark plug Every 50 hours Every 50 hours See page 15 Periodic maintenance Item _____ Clean fuel filter Change spark plug Clean carburetor Remove carbon from cyl head Check adjust valve clearance Overhaul Check engine switch Check rotor Check stator Change engine mount Control panel parts AC receptacle DC receptacle Circuit breaker Every 6 months 200 ho...

Page 18: ...cleaning solvent After cleaning soak element in a clean fuel mixture 3 parts gasoline to 1 part engine oil then squeeze out excess oil and reinstall 1 Extreme care must be taken to prevent fire especially when cleaning air cleaner element 2 When squeezing excess oil out of element do not twist element just grasp and squeeze it tightly Engine oil change 0 Servicing period Initial servicing 20 hours...

Page 19: ...ct the spark arrester every 50 hours for carbon deposit or damage Clean or replace if necessary 1 Make sure that the muffler is cool before working 2 Remove the spark arrester and inspect 3 Use a wooden scraper or small wire bursh to scrape away any dirt or carbon deposits from exhaust outlet opening and spark arrester screen 4 Reinstall spark arrester screen Cleaning fuel strainer 0 Check for wat...

Page 20: ... pour 5 10 cc 1 fl oz of lubricating oil through the plug hole Then pull starter handle several times and reinstall the spark plug Check for loose bolts and nuts Retighten if necessary Clean generator throughly and spray completely with a preservative spray if available Be sure to place engine switch at the STOP position Pull starter handle until resistance is felt and leave it in that position St...

Page 21: ...ap securely Remove spark plug and clean electrode contamination I I L I After making sure that the total wattage of the electrical appliance is within permissible limits and there are no defects in the electrical appliance push AC or DC circuit breaker back into ON position When no electricity i s generated at receptacle receptacle for loose connections Check AC or DC circuit breaker if it is at t...

Page 22: ... require 1 2 to 2 times the stated wattage to start discharge Example A 1kW generator can power three to seven 80W mercury lamps ELECTRIC MOTOR Power factor less than 1 0 Starting current is required Electric motors require large starting wattage Its power requirement depends on kind and circumstance Electric tool Driven by commutator motor Shaft free in starting It speeds up quickly in starting t...

Page 23: ...ht beam is emitted from the lamp In such case efficiency should be considered between the input wattage and output work Efficiency 0 6 to 0 8 motor 0 7 to 0 8 fluorescent lamp The input wattage determined by the efficiency subjects to the same as above 3 Voltage drop in long extension wires When a long wire is used to connect an appliance with the generator a certain amount of voltage drop occurs ...

Page 24: ... Voltage Regulator US Gal I 12 Volts 8 3Amps Output DC 3 5 0 9 3 5 Transistorized Yes I Starting System I Recoil I Carburator AC Receptacle Unit I Volt Amp Float 2 I 125V 20A G F C I r A C Circuit Breaker I Oil Liters Low Oil Level Shutdown System Spark Plug Wrench with Driver Dimension W mm Capacity Ounces L H inches Yes I 0 6 21 o Yes 1 486 19 1 288 11 3 410 16 1 1 DCBreaker I Yes I Weight kg Ws...

Page 25: ...12 WIRING DIAGRAM 0 0 z t P z 7 a 3 2 Y I I I m 3 0 0 a 0 0 z w L L IT p v m W IT I El IT 0 m z 0 E W 3 0 0 a IT W m z W n z 0 0 22 ...

Page 26: ...ssions etc This product has been operated for racing purposes or other competitive activities This product has been employed for powering equip ment that is operated on in or near water or explosive atmospheres The following parts are expendable not durable so warranty does not apply Expendable parts including but not limited to Spark plugs packings gaskets rubber materials washers nuts V belt eng...