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P 5 /  6

R

epair

[3] -2. Large spiral bevel gear and Ball bearing 6203DDW (cont.)

Fig. 12

Bearing box

[3] -3. Shaft Lock

Fig. 13

1) Remove Bearing box from Gear housing.
2) Pull off Shoulder pin 5 with pliers while pushing Pin cap with a
    finger. (Fig. 13)
Note: Do not pull off shoulder pin 5 without holding pin cap because
           Compression spring 12 would sling Pin cap.

Follow the reverse of disassembling steps.
Note: Do not reinstall removed Pin cap because removal of Shoulder
          pin 5 damages the inside surface of Pin cap. Be sure to remove
          plastic dust of Pin cap from Shoulder pin 5 and to install it onto
          a brand-new Pin cap.

DISASSEMBLING

ASSEMBLING

Pin cap

Gear housing

Shoulder pin 5

Compression 
spring 12

Do the reverse of the disassembling steps.

How to assemble Spindle to Large spiral bevel gear

See Fig. 12.
1) In order not to damage the gear teeth of Large spiral bevel gear, put it on Ring spring setting tool B (No.1R165).
2) After assembling Ball bearing 6203DDW to Bearing box, put Bearing box on Large spiral bevel gear.
3) Then press-fit Spindle into Large spiral bevel gear using arbor press. 

ASSEMBLING

Spindle

No.1R165

diameter 40mm

diameter 58mm

Large spiral bevel gear

Turn over.

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