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P 7 /14

<9> Removing /Installing Oil Seal 15

<9>-1. Removing Oil Seal 15

Fig. 14

Oil Seal 15

Bearing extractor

(1R225)

Fit a washer onto Oil seal 15, and
push it using Bearing extractor 
and arbor press.

As illustrated in Fig. 14, push Oil seal 15 out of Crank housing complete using following tools;
Bearing extractor (1R225), arbor press, *washer of proper size, **Bearing setting plate
  * The ram diameter of the Bearing extractor is too small to push the oil seal. So a washer of proper size is
     necessary as an auxiliary tool.
** Any one of the six Bearing setting plates can be used.

<9>-2. Installing Oil Seal 15

Oil seal 15 can be press-fitted into Crank housing complete using arbor press and washer as follows;

(1) Put Crank housing complete on Bearing setting plate so that its motor side of Crank housing faces
      the ram of arbor press. 

(2) Carefully press-fit Oil seal 15 to Crank housing complete.
      Caution: The groove of Oil seal 15 must face the side of Crank housing cover.
                      Wrong installation will result in damages to the machine.

Ram of arbor press

Motor side of
Crank housing complete

Crank housing cover side of
Crank housing complete

Bearing setting plate

table of arbor press

Fluoride ring 28 can be removed from Impact bolt using slotted driver.
When installing Fluoride ring 28 on Impact bolt, use a Taper sleeve (1R214). (Fig. 13)

<8> Removing/Installing Fluoride Ring 28

Insert Impact bolt
into Taper sleeve
from the end on
which "HR5001C"
is stamped.

Fig. 13

Note:
Do not fail to place
an O ring 23 under
Fluoride ring 28.

Fluoride Ring and Taper Sleeve
Use Taper sleeve for fitting fluoride ring to impact bolt of Rotary Hammers.
Once expanded, fluoride ring does not shrink to its initial size by itself.    So, after you install fluoride ring
on the groove of impact bolt, insert the impact bolt into Taper sleeve to the full.   And hold them on at least
for 15 seconds till the fluoride ring fits completely to the impact bolt.
Note: Do not reuse the fluoride ring removed from impact bolt.  Always use fresh one for replacement.

If you find difficulty in pulling out Impact bolt after
installation of Fluoride ring 28, remove Impact bolt
by hitting a round bar inserted from the opposite end.

120mm

ø

45mm

ø

20mm

ø

30mm

HR5001C

HR4000C

[cross section of Taper Sleeve]

Impact bolt

Taper sleeve

Washer of
proper size

Crank housing complete

round bar

Summary of Contents for HM0860C

Page 1: ...hown may differ from country to country P 1 14 Dimensions mm Width W Height H Length L 223 8 3 4 99 3 7 8 454 17 7 8 Blows per min bpm min Protection from electric shock Net weight Kg lbs Cord length...

Page 2: ...Brush holder cover 1 3 up to 1 8 N m Switch box 1 3 up to 1 8 N m Crank housing cover M5x25 Hex socket head bolt 4 9 up to 7 4 N m Barrel M6x30 Hex socket head bolt 7 8 up to 12 0 N m Fan M6 Hex nut...

Page 3: ...Ring spring 25 from tool holder using Retaining ring pliers ST 2N 1R003 And then remove Flat washer 28 Urethane ring 28 and Chuck ring from Tool holder 4 Remove two Tool retainers from Tool holder by...

Page 4: ...k ring to Change ring as in Fig 5 so that the depressions of Lock ring can face the direction of bit side 2 Put Steel ball 4 8 4 pcs in the four grooves of Tool holder and depressions of Lock ring Not...

Page 5: ...fasten Crank housing to Motor housing complete Armature assembly will be removed from Motor housing complete together with Crank housing So remove Armature assembly from the Crank housing by knocking...

Page 6: ...per round bar as illustrated in Fig 11 1 Put Impact bolt into Tool holder Be sure to place Impact bolt as illustrated in Fig 12 because it is not reversible when assembled to Tool holder 2 Set Flat wa...

Page 7: ...g complete Crank housing cover side of Crank housing complete Bearing setting plate table of arbor press Fluoride ring 28 can be removed from Impact bolt using slotted driver When installing Fluoride...

Page 8: ...003 Fig 17 4 Remove Compression spring 37 and Ring 36 by removing Ring spring 34 from Cylinder using Retaining ring S pliers 1R003 Fig 18 M6x30 hex socket head bolts Crank housing complete Barrel Fig...

Page 9: ...etal portion Plastic portion Rubber ring 20 Cup washer 23 Guide ring Cylinder Bit side Crank housing side Bit side Crank housing side Bit side Crank housing side 3 Insert the assembled Cylinder sectio...

Page 10: ...out and remove Pin 28 from Piston 1 Insert Pin 28 into Piston and Connecting rod and then set O ring 26 onto the groove of Piston Fig 24 Fig 25 M5x20 pan head screws 4 pcs Crank cap Bit side Bit side...

Page 11: ...ote Take care not to lose Leaf spring in the Switch box 3 Remove Switch from Switch box 2 Install Switch box with Switch into Switch lever in Handle Note Do this step while moving Switch lever to righ...

Page 12: ...lead holder of Motor housing as Fig 33 Handle Motor housing Motor housing Brush holders Pass the lead wire red for connecting with Brush holder between bosses and wall of Motor housing as Fig 32 Lead...

Page 13: ...of Controller for 220 240V white for 115 127V Lead wire black of controller Clamping lead wires of Field Terminal for carbon brush detection Controller Connector Terminal block Power supply cord Pick...

Page 14: ...inting upwards as Fig 34 This will allow the old grease coming down to the Crank housing 3 Wipe up the old grease gathered in Crank housing with cloth 4 Put the fresh grease into the Crank housing and...

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