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C. Removing helical gear 31, straight bevel gear 14 and clutch cam 
    Take off pan head screw M4x16 ( 2 pcs.) from 
    crank housing complete. And then, remove gear 
    cover and the unit of spur gear 10 as illustrated
    in Fig.6D. 

Remove helical gear 31 by pressing it with 
arbor press.
And then, the spare parts on spur gear 10 
can be removed as illustrated in Fig.6E.
( It is recommended to use round bar for 
  arbor No.1R235  6mm in dia.,
  when removing with arbor press.) 

Crank housing 
complete

Spur gear 10

Spur gear 10

Spur gear 10

Straight bevel gear 14

Clutch cam

Helical gear 31

Gear cover

Pan head screw M4x16 
( 2 pcs.)

Unit of 
spur gear 10

Fig.6D

Crank shaft

Press spur gear 10 
with arbor press.

Flat washer 12

Compression spring 12

Clutch cam

Straight bevel gear 14

Flat washer 8

Compression spring 8

Helical gear 31

Fig.6E

D. Removing crank shaft
    Set crank housing complete on No.1R215: block A 
    for crank housing and set No.1R234:round bar for 
    arbor 5mm in dia. on crank shaft. 
    Remove crank shaft by pressing the round bar 
    for arbor with arbor press.
 < Note > No.1R215 block A has to be set,
                 paying attention to the position of  its
                 wide surface as illustrated in Fig.6F. 

28mm

45mm

No.1R215 Block A
                 for crank housing

Wide surface

Narrow surface

Wide surface

Narrow
surface

Press with arbor press.

1R234 
Round bar for arbor

1R234 Round bar for arbor
D = 5mm

D

100mm

Crank shaft

Crank housing
complete

Straight bevel gear 12

Inner housing 
complete side

Tool holder side

Fig.6F

Summary of Contents for HR2430

Page 1: ...1 pack Cap 1 pc W W L L H H CT CT HR2431 Dimensions mm Model No HR2430 HR2431 Length L Width W Height H Center Height CH 416 16 3 8 70 2 3 4 197 7 3 4 34 1 5 16 477 18 3 4 156 6 1 8 70 2 3 4 34 1 5 1...

Page 2: ...ly even in overhead applications And durable Durable Dust Bag with Frame Fastest drilling speed in its class Numbers in chart below are relative values when setting HR2430 and HR2431 s capacity as 100...

Page 3: ...16 27 1 1 16 30 1 3 16 Yes Yes Yes No No Plastics Plastics Plastics Steel Steel Yes Yes No No 416 197 70 477 156 70 185 220 192 208 197 3 3 7 3lbs 3 3 7 3lbs 2 69 5 93lbs 2 6 5 9lbs 2 6 5 9lbs 2 58 5...

Page 4: ...ity with CE Regulations m s2 Makita HR2430 HR2431 Model B Makita Competitor A HR2410 Model A Model B 2 24mm 15 16 class 22mm 7 8 or under 6 8 10 12 14 4 2 0 Makita HR2410 9 3 10 6 8 8 10 1 6 8 11 8 89...

Page 5: ...om chuck ring and then remove spring guide and compression spring 35 See Fig 2 4 Take off leaf spring 26 And then remove pin 8 from chuck ring See Fig 2 Leaf spring 26 can be removed easily by expandi...

Page 6: ...rewdriver as illustrated in Fig 5 Fig 5 Impact bolt Steel ball 5 6 Fig 5A Fig 5B Fig 5C 4 Remove impact bolt by pushing it with screwdriver as illustrated in Fig 5C 3 Take off O ring 11 with a bodkin...

Page 7: ...te from crank housing complete by taking off pan head screw M4x50 3 pcs Pan head screw M4x50 3 pcs Connecting rod Crank housing complete Crank shaft Inner housing complete Crank shaft Connecting rod C...

Page 8: ...Fig 6D Crank shaft Press spur gear 10 with arbor press Flat washer 12 Compression spring 12 Clutch cam Straight bevel gear 14 Flat washer 8 Compression spring 8 Helical gear 31 Fig 6E D Removing crank...

Page 9: ...all bearing 609LLU 4 Remove dust guard and ball bearing 609LLU from armature assembly And then remove retaining ring S 10 as illustrated in Fig 7B Bearing 609LLU Dust guard Retaining ring S 10 Armatur...

Page 10: ...ustrated in Fig 10 Not press them individually on armature shaft Fig 9 In stead of individually they have to be pressed all together Ball bearing 6000LLU Fan 60Fan 60 Flat washer 10 2 Press dust cover...

Page 11: ...roof sheet Plate Fan housing 7 Assembling fan housing section to armature section 1 Assemble dust proof sheet to fan housing Pay attention to the face of dust proof sheet in order to set it in the gro...

Page 12: ...ss with arbor press Crank shaft Ball bearing 689ZZ Ball bearing 699ZZ Flat washer 9 Fig 15 Fig 15A 9 Assembling impact bolt 1 Insert impact bolt into tool holder with screwdriver as illustrated in Fig...

Page 13: ...trated in Fig 18 when assembling Position of change lever when assembling Fig 3A 11 Lubrication Apply grease on the following places in order to protect parts and machine from usual abrasion and overh...

Page 14: ...Straight bevel gear 14 Inner part 6 Flat washer 27 7 Oil seal 20 Lip 8 Gears Spur gear 48 Straight bevel gear 12 Helical gear 31 9 Needle bearings Needle bearing 810 assembled to crank shaft Needle be...

Page 15: ...o be passed under boss and has to be guided through guide hole Boss Guide hole Lead wires have to be set in the lead holder Choke coil Noise suppressor Receptacles have to be faced to the motor housin...

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