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P 4 / 6

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[3] -2. Large spiral bevel gear and Ball bearing 6203ZZ

DISASSEMBLING

Fig. 7

Fig. 8

1) Separate Bearing box from Gear housing complete by unscrewing four M6x22 Hex socket head bolts.
     It is not necessary to remove Carbon brushes.
2) Remove Ball bearing 6000ZZ with Bearing Extractor (No.1R269). (Fig. 7
3) Insert two Drill chuck removers (No.1R048, 1R049) between Large spiral bevel gear and Bearing box,
    and set the Bearing box on the turn base of arbor press so that the wheel cover installation surface of
    Bearing box is placed  on the edge of the U-shaped notch of the turn base.
    Then remove spindle by pressing down with arbor. (Fig. 8)

4) After removing Large spiral bevel gear, separate Bearing retainer 50
    by removing three M5x16 Pan head screws. (Fig. 9)
5) Remove Ball bearing 6203ZZ by hitting Bearing box straight down
    against flat surface of work-bench. (Fig. 10)
    If cannot be removed, use arbor press and a round bar for arbor of
    an appropriate size as illustrated in Fig. 11.

Note: The gear and the ball bearing can be replaced without disassembling the Motor section.

Fig. 10

Fig. 11

Ball bearing
6203ZZ

Round bar for arbor

No.1R269

U-shaped notch of arbor press

Ball bearing 6000ZZ

Bearing box

Drill Chuck Remover 11

(No.1R048)

Drill Chuck Remover 15
(No.1R049)

Spindle

Fig. 9

Pan head screw
M5x16 (3 pcs)

Bearing retainer 50

MT900: Spiral bevel gear 53B
MT901: Spiral bevel gear 53A

Summary of Contents for maktec MT900

Page 1: ...Rear handle with anti slip surface for more control Machined spiral bevel gear for durability and long service life of the machine Lock nut wrench 1 pc Side grip 1 pc Model No No load speed min 1 rpm Diameter Hole diameter Wheel size mm Protection against electric shock Cord length m ft Net weight kg lbs MT900 MT901 180 7 230 9 2 0 6 6 4 7 10 4 8 500 6 600 Double insulation 22 23 7 8 TECHNICAL INF...

Page 2: ...R pliers Removal installation of Retaining ring R 42 Assembling Spiral bevel gear 53 1R165 Ring spring setting tool B Code No Description Use for grooved not grooved 3 1 Armature Small spiral bevel gear Ball bearing 6301ZZ Fig 2 DISASSEMBLING Fig 1 Hex nut M8 1 After removing Carbon brush separate the assembly of Gear housing complete with Armature from Motor housing complete by unscrewing four M5...

Page 3: ... bearing 6301ZZ Ball bearing 6301ZZ Ball bearing 6301ZZ Ball bearing 6200ZZ 5 In order to remove Ball bearing 6301ZZ from gear housing complete first remove Retaining ring R 42 with Retaining ring R pliers RT 2N No 1R005 and remove Flat washer 20 from Gear housing complete Fig 3 6 Reassemble Armature to Gear housing complete then the spiral bevel gear to Armature shaft Tighten Hex nut M8 provision...

Page 4: ...remove spindle by pressing down with arbor Fig 8 4 After removing Large spiral bevel gear separate Bearing retainer 50 by removing three M5x16 Pan head screws Fig 9 5 Remove Ball bearing 6203ZZ by hitting Bearing box straight down against flat surface of work bench Fig 10 If cannot be removed use arbor press and a round bar for arbor of an appropriate size as illustrated in Fig 11 Note The gear an...

Page 5: ...Be sure to remove plastic dust of Pin cap from Shoulder pin 5 and to install it onto a brand new Pin cap DISASSEMBLING ASSEMBLING Pin cap Gear housing Shoulder pin 5 Compression spring 12 Do the reverse of the disassembling steps How to assemble Spindle to Large spiral bevel gear See Fig 12 1 In order not to damage the gear teeth of Large spiral bevel gear put it on Ring spring setting tool B No 1...

Page 6: ... hooks so that the wires cannot get loose in Motor housing Field lead wire Field lead wire Field lead wire Rib Lead wire holder Power supply cord Switch 1 Motor Housing 2 Handle Switch Fix the following lead wires with lead wire holder two Field lead wires black two lead wires white of Noise suppressor Put Noise suppressor in this portion if used Route the lead wires of Power supply cord between t...

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