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11 

Operation with abrasive cut-off /   
diamond wheel (optional accessory) 

1

2

3

4

010855 

Remove the battery cartridge from the tool and place it 
upside down allowing easy access to spindle. Mount the 
inner flange and abrasive cut-off / diamond wheel onto 
the spindle. Tighten the lock nut securely with supplied 
wrench. The direction for mounting the lock nut and the 
inner flange varies by wheel thickness. 
Refer to the table below. 

22.23 mm (7/8")

Abrasive cut-off wheel

Diamond wheel

Thickness: Less than 
4 mm (5/32")

Thickness: 4 mm (5/32") 
or more

Thickness: Less than 
4 mm (5/32")

Thickness: 4 mm (5/32") 
or more

22.23 mm (7/8")

22.23 mm (7/8")

22.23 mm (7/8")

115 mm (4-1/2") / 125 mm (5")

1.

2.

3.

1

2

3

1

4

3

4.

Lock nut

Abrasive cut-off wheel

Inner flange

Diamond wheel

013349 

WARNING: 

• 

When using an abrasive cut-off / diamond wheel,
be sure to use only the special wheel guard
designed for use with cut-off wheels. 

• 

NEVER use cut-off wheel for side grinding. 

• 

Do not "jam" the wheel or apply excessive
pressure. Do not attempt to make an excessive
depth of cut.  Overstressing the wheel increases
the loading and susceptibility to twisting or binding
of the wheel in the cut and the possibility of
kickback, wheel breakage and overheating of the
motor may occur. 

• 

Do not start the cutting operation in the workpiece.
Let the wheel reach full speed and carefully enter
into the cut moving the tool forward over the
workpiece surface.  The wheel may bind, walk up
or kickback if the power tool is started in the
workpiece. 

• 

During cutting operations, never change the angle
of the wheel. Placing side pressure on the cut-off
wheel (as in grinding) will cause the wheel to crack 
and break, causing serious personal injury. 

• 

A diamond wheel shall be operated perpendicular
to the material being cut.

1. Lock nut 
2. Abrasive cut-off 

wheel/diamond 
wheel 

3. Inner flange 
4. Wheel guard for 

abrasive cut-off 
wheel/diamond 
wheel 

Summary of Contents for XAG04T

Page 1: ...1 INSTRUCTION MANUAL IMPORTANT Read Before Using Cordless Angle Grinder XAG03 XAG04 015078 ...

Page 2: ...ch the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock 5 Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded 6 Do not expose power tools to r...

Page 3: ...e work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Battery tool use and care 24 Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack 25 Use power tools only with specifically designated battery pac...

Page 4: ...your control 12 Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body 13 Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards 14 Do not operate the power tool near flamma...

Page 5: ... the cut off wheel from the cut while the wheel is in motion otherwise kickback may occur Investigate and take corrective action to eliminate the cause of wheel binding d Do not restart the cutting operation in the workpiece Let the wheel reach full speed and carefully re enter the cut The wheel may bind walk up or kickback if the power tool is restarted in the workpiece e Support panels or any ov...

Page 6: ...1 Before using battery cartridge read all instructions and cautionary markings on 1 battery charger 2 battery and 3 product using battery 2 Do not disassemble battery cartridge 3 If operating time has become excessively shorter stop operating immediately It may result in a risk of overheating possible burns and even an explosion 4 If electrolyte gets into your eyes rinse them out with clear water ...

Page 7: ...y If the cartridge does not slide in easily it is not being inserted correctly Switch action CAUTION Before installing the battery cartridge into the tool always check to see that the slide switch actuates properly and returns to the OFF position when the rear of the slide switch is depressed Switch can be locked in ON position for ease of operator comfort during extended use Apply caution when lo...

Page 8: ...the tool is overheated the tool stops automatically and the battery indicator shows following state In this situation let the tool cool before turning the tool on again Battery indicator Tool is overheated On Off Blinking 015140 Releasing protection lock When the protection system works repeatedly the tool is locked and the battery indicator shows the following state Protection lock works Battery ...

Page 9: ...installation procedure in reverse For tool with locking screw type wheel guard 1 2 3 015303 Mount the wheel guard with the protrusions on the wheel guard band aligned with the notches on the bearing box Then rotate the wheel guard around 180 ゚ counterclockwise Be sure to tighten the screw securely To remove wheel guard follow the installation procedure in reverse Installing or removing depressed c...

Page 10: ...cause loss of control and kickback NEVER use tool with wood cutting blades and other sawblades Such blades when used on a grinder frequently kick and cause loss of control leading to personal injury CAUTION Never switch on the tool when it is in contact with the workpiece it may cause an injury to operator Always wear safety goggles or a face shield during operation After operation always switch o...

Page 11: ...eel guard designed for use with cut off wheels NEVER use cut off wheel for side grinding Do not jam the wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback wheel breakage and overheating of the motor may occur Do not start th...

Page 12: ...ter during use and guard helps to reduce chances of personal injury 1 015094 Remove the battery cartridge from the tool and place it upside down allowing easy access to spindle Remove any accessories on spindle Thread wire wheel brush onto spindle and tighten with the wrenches When using wire wheel brush avoid applying too much pressure which causes over bending of wires leading to premature break...

Page 13: ...eel brush A diamond wheel and cut off wheel are also available and should only be used with the appropriate optional guard for cutoff wheels If you decide to use your Makita grinder with approved accessories which you purchase from your Makita distributor or factory service center be sure to obtain and use all necessary fasteners and guards as recommended in this manual Your failure to do so could...

Page 14: ...isc Lock nut 5 8 45 Lock nut 5 8 45 Abrasive disc Wire wheel brush Rubber pad 100 Rubber pad 115 Sanding lock nut 5 8 48 Sanding lock nut 5 8 48 Wire cup brush Lock nut wrench 28 Lock nut wrench 28 Abrasive cut off wheel Diamond wheel Wheel Guard for cut off wheel 015302 NOTE Some items in the list may be included in the tool package as standard accessories They may differ from country to country ...

Page 15: ...ne silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic parti...

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