Makita XPP01, Instruction Manual

16 ENGLISH

TROUBLESHOOTING

Before asking for repairs, conduct your own inspection first. If you find a problem that is not explained in the manual, 

do not attempt to dismantle the tool. Instead, ask Makita Authorized Service Centers, always using Makita replace

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ment parts for repairs.

State of abnormality

Probable cause (malfunction)

Remedy

Punch piston will not come out.

Oil is insufficient

Refill oil.

Punch piston has not returned com

-

pletely due to rebar chips, iron powder 

and dirt in the sliding portion of punch 

piston and C frame.

Push back punch piston.

Clean punch piston.

Punch piston has not returned com

-

pletely due to the distortion or swelling 

of punch piston.

Ask your local authorized service center for repair.

Punch piston has not returned com

-

pletely due to weak return spring.

Ask your local authorized service center for repair.

Although punch piston comes out, 

cutting power is too weak to hole 

punching.

Oil is insufficient.

Refill oil.

Contact between cylinder and release 

valve is improper. There may be 

scratches at chimney of cylinder or iron 

powder or dirt are sticking there.

Ask your local authorized service center for repair.

Breakage of release valve.

Ask your local authorized service center for repair.

Improper clearance between cylinder 

and piston.

Ask your local authorized service center for repair.

Improper contact between cylinder and 

check valve.

Ask your local authorized service center for repair.

Breakage of urethane packing of 

cylinder.

Ask your local authorized service center for repair.

Oil leaks.

Scratches on or breakage of oil leveler 

sack.

Ask your local authorized service center for repair.

Scratches at sliding portion of C frame 

and punch piston and at back-up ring.

Ask your local authorized service center for repair.

Breakage of O-ring at joint of C frame 

and cylinder.

Ask your local authorized service center for repair.

Breakage of liner at joint of cylinder and 

pump case.

Ask your local authorized service center for repair.

Insufficient tightening of bolts at respec

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tive parts.

Tighten bolts.

Motor does not move.

Poor motor rotation.

Insufficient charge of battery cartridge.

Charge battery cartridge.

Battery life cycle worn off.

Replace battery cartridge.

Breakage of motor by overheating.

Ask your local authorized service center for repair.

Deformation or breakage of bearings 

and gear connected to the motor.

Ask your local authorized service center for repair.

CAUTION:

The internal components of the pump have very close clearances and are sensitive to 

damage from dust, dirt, contamination of the hydraulic fluid or improper handling. The disassembly of the 

pump housing requires special tools and training, and should only be attempted by repair personnel who 

have been properly trained and have the proper equipment. The improper servicing of electrical compo-

nents can lead to conditions that could cause serious injury. The pump and piston components and all 

electrical components should be serviced only by authorized repair shop, dealer or distributor.

NOTICE:

Any attempt by unauthorized personnel to service the internal components of the pump area 

will void the warranty.