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Malibu Boats M240 2021, Owner'S Manual

The Malibu Boats M240 2021 is a state-of-the-art watercraft designed for maximum performance and exhilarating experiences on the water. Whether you're a seasoned boat owner or a first-time captain, our comprehensive Owner's Manual provides all the essential information you need. Download this invaluable manual for free at 88.208.23.73:8080 and unlock your boating adventures.

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   172        Warranty | 2021 OWNERS MANUAL 

Electrical Components, Basic .............................................. 73
Electrical Components, Other ............................................ 77
Electrical Harness and Wiring ...............................................75
Electrical System ...................................................................88
Electronic Throttle Control (ETC) ......................................101
Embracing Safety .....................................................................3
Emergency Engine Stop Switch ..........................................96
Emergency Procedures .........................................................25
Emergency Safety Stop Switch ............................................. 7
Emission Control Warranty Statement, ............................163

California and U.S. EPA

Emissions Information, California ....................................... 85
Emissions Information, General .......................................... 85
Encountering Another Vessel ...............................................18
Engine Coolant ...................................................................... 83
Engine Fuse Box .....................................................................75
Engine Mounts and Engine Alignment ..............................145
Engine Oil Changed by Authorized
     Malibu Dealer, Have the ............................................... 144
Engine Oil Level, Check ......................................................142
Engine Screen (TXi) .............................................................63
Engine Sensors ..................................................................... 77
Engine Specifications ..........................................................83
Engine Start Code ................................................................56
Engine Support Systems, Monsoon ..................................86
Engine, After Starting the ..................................................143
Engine, Before Starting the ...............................................142
Engine - Response and TXi, Starting the .........................127 
Engines, Transmissions & V-Drives, ................................... 82 
Malibu Monsoon
Engine, Wakesetters, Starting the ....................................127
Environmental Concerns ......................................................14
Equipment, Check the Safety ............................................145
Equipment, Fire Extinguishing ............................................96
Equipment, Recommended Safety ......................................9
Equipment, Safety and Required .........................................9
Event Screen (TXi), 3-in-1 ...................................................70
Exhaust Flap ........................................................................ 146
Exhaust System ....................................................................90
Explosion ................................................................................ 25
Extended Non-Use .............................................................. 148
Extended Storage and Winterization ................................150
Extension and Retraction, Power Wedge  
     and Surf Gate Manual ................................................... 148
Extinguisher, Fire .....................................................................8

Extinguishing Equipment, Fire ............................................ 96

- F -

Failure, Operation ..................................................................27
Fallen Skier or Rider ..............................................................24
Final Checks Before Starting ............................................. 126
Finishes, Hull and Deck........................................................137
Fins ..........................................................................................112
Fire Extinguisher ......................................................................8
Fire Extinguishing Equipment ............................................. 96
Fire ...........................................................................................26
Flap, Exhaust ........................................................................ 146
Flooding, Swamping and ......................................................26
Flotation Devices, Personal ...................................................8
Flush Kit ......................................................................... 114, 140
Flush Kit, Winterizing Boats Equipped with Optional ... 148
Fresh Water, Corrosion in ....................................................139
Fuel and Battery Usage ...................................................... 140
Fuel Fill ................................................................................... 99
Fuel Filter (TXi Screen) ........................................................84
Fuel Information ....................................................................87
Fuel Levels ............................................................................ 144
Fuel System .......................................................................... 148
Fuel System, Malibu ......................................................86, 126
Fuse Box, Engine .................................................................... 75

- G -

 

G5 tower ...............................................................................106
Gauge View and Speed Control (TXi) ............................... 65
Gauges and Screen,  TXi Standard .................................... 63
Gel Coat, Hull .......................................................................148
General Boating Safety Topics ............................................. 9
General Cleaning ................................................................. 133
General Emissions Information ...........................................85
General Information (TXi) .................................................. 63
General Inspection ..............................................................144
General Prudential Rule ........................................................19
Get Ready ............................................................................. 125
Glove Box ..............................................................................103
GPS Information (TXi) ......................................................... 64
GPS Speed Control, Zero Off .............................................. 70
Grab Handles .........................................................................105
Grounding ............................................................................... 27
Guide Poles, Removable ......................................................120 
Guideline, Tow Line ............................................................... 24

Summary of Contents for M240 2021

Page 1: ...OWNER S MANUAL 21 ...

Page 2: ...This page has been intentionally left blank ...

Page 3: ...labels You must also agree to comply with Federal State and Local Boating regulations The manual contains important information on boating safety boating rules proper operation and maintenance of your boat This manual provides a guideline for proper operation and maintenance of your boat and you should consider it a permanent part of your vessel If this boat is sold this manual should be included ...

Page 4: ......

Page 5: ...g how to operate the boat and its systems correctly and safely as possible to ensure long term and enjoyable use However Malibu cannot anticipate every potential situation that can arise affecting the care and protection of your boat nor every circumstance that could arise in the operation or care of the boat when not in use Malibu Boats LLC strongly recommends reading any and all additional infor...

Page 6: ...ncy Safety Stop Switch 7 Personal Flotation Devices 8 Fire Extinguisher 8 Horn or Whistle 9 Bilge Pump s 9 Visual Distress Signals 9 Recommended Safety Equipment 9 General Boating Safety Topics 9 Safe Speed 9 Passenger Safety 10 Carbon Monoxide Safety 10 Proper Loading 11 Weighting Your Boat During Watersport Activities 12 Visibility of the Operator 13 Boating Under the Influence 13 Product Misuse...

Page 7: ... 25 Explosion and Fire 25 Explosion 25 Fire 26 Swamping and Flooding 26 Capsizing 26 Staying Afloat 26 Collisions 26 Grounding 27 Person Overboard 27 Drowning 27 Medical Emergency 27 Operation Failure 27 Towing 27 QUICK REFERENCE GUIDE 29 Response TXi 30 Wakesetter 20VTX 32 Wakesetter 21 MLX 34 Wakesetter 21VLX 36 Wakesetter 22LSV 38 Wakesetter 23LSV 40 Wakesetter 25LSV 42 Wakesetter 23MXZ 44 Wake...

Page 8: ...ntroller Sport Dash 62 TXi Standard Gauges and Screen 63 Gauges 63 TXi Standard Dash InfoCenter 63 InfoCenter Screens 63 Settings Screen 63 Lighting Screen 64 Controls Screen 64 Alarms and Notifications 64 Navigation Keypad 65 Video Screens Optional Malibu Open Edition 65 Gauge View and Speed Control 65 PDF Viewer and Video Player 66 Rear Camera 66 Controls Screen 66 Settings Screen 66 Maps Screen...

Page 9: ...issions V Drives 82 Safety 82 General Information 82 Serial Number 82 Engine Specifications 83 Engine Coolant 83 Engine Oil 83 Transmission Fluid 83 V Drive Oil 84 Fuel Filter 84 Maintenance Schedule 84 California Emissions Information 85 General Emissions Information 85 Star Label 85 Additional Information Including Warranty 85 Monsoon Engine Support Systems 86 Malibu Fuel System 86 Fuel Informat...

Page 10: ...2 Heated and or Powered Driver s Seat 103 Armrests 103 Glove Box 103 Storage Compartments 104 Removable Cooler 104 Cup Holders 104 Removable Trash Receptacle 105 Carpets and Soft Grip 105 Grab handles 105 Heater 105 Tower Canvas and Accessories 106 G5 Tower 106 GX Tower 106 Tower Accessories 107 Bimini Top 107 Icon 8 Rev 8 or Rev 10 Speakers with Horn 107 Clamping Spinner Board Racks or Ski Rack 1...

Page 11: ...se the Coupler 120 Hitching and Unhitching 120 Connecting to the Boat 120 Trailer Winch 120 Tie Downs 120 Trailer Components and How they Function 120 Trailer Jack 120 Removable Guide Poles 120 Lights 120 Axles 120 Wheels and Hubs 121 Lug Nuts 121 Tires 124 Brakes 127 Hand Parking Brake Option 129 Additional Option 129 Depth Alarm 129 Towing Advice 129 Prior to Towing 129 Pre Tow Check List 130 Un...

Page 12: ...utine Care 137 Carpets and Soft Grip 137 Swim Board 137 Hull and Deck Finishes 137 Salt Water Care and Maintenance 138 Stainless Steel Chrome and Aluminum Components 138 Routine Salt Water Brackish Water Protection 138 Flush Kit 140 Corrosion in Fresh Water 139 Routine Maintenance 139 Before Starting the Engine 142 Check Coolant Level 142 Inspect the Sea Strainer 142 Check Engine Oil Level 142 Che...

Page 13: ...8 Power Wedge and Surf Gate Manual Extension and Retraction 148 Salt Water Boats 148 Storage and Winterization 148 Hull Gel Coat 148 Extended Non Use 148 Lifting the Boat 148 Winterizing Boats Equipped with Optional Flush Kit 148 Extended Storage and Winterization 150 Maintenance Schedule 153 WARRANTY 155 Malibu Boats LLC Limited Warranty 157 Warranty Transfer 163 California and U S EPA Emission C...

Page 14: ......

Page 15: ...2021 OWNER S MANUAL Safety 1 SAFETY ...

Page 16: ...st continuously be aware of weather conditions Sudden storms wind water conditions lightning etc can unexpectedly put boaters in grave danger Always check the local weather report before going boating Check that drain plugs are securely in place Check bilge pump horn lights blower and other equipment to verify they are operating properly Verify that the emergency cutoff switch lanyard is in proper...

Page 17: ...oard weight distribution Ensure that all passengers are properly and securely seated in appropriate seating locations to avoid falling or falling overboard Instruct and ensure that passengers always remain properly seated while the boat is in motion above idle speed Not allow passengers to sit on the transom seat backs engine cover or sides of the boat while the engine is running and the boat is i...

Page 18: ...or others leaking fuel is a fire and explosion hazard Never remove or modify the engine neutral starting safety switch in any way Your boat engine should not start in gear If it does do not use the boat until this safety feature is fixed by an authorized dealer Be aware that batteries generate small amounts of dangerous hydrogen gas when charging This gas is highly explosive Keep all sparks flames...

Page 19: ...eans registration with the designated state agency In a few jurisdictions the Coast Guard retains registration authority Your dealer will either supply registration forms or tell you where they may be obtained The agency will supply you with a certificate which must be carried with you when the boat is in operation International laws may vary as to required registration Insurance The boat owner ma...

Page 20: ...the lanyard be secured to the operator and the lock plate attached to the emergency cutoff switch prior to starting the engine and anytime the engine is operating The Emergency Safety Lanyard is designed to turn off the engine whenever the operator moves far enough away from the helm to activate the switch The purpose is to stop the engine propeller and boat in the event the operator leaves the he...

Page 21: ...he best PFD to keep you afloat in remote regions where rescue may be slow in coming Type II Near Shore Buoyant Vest This classic PFD comes in several sizes for adults and children and is for the calm inland water where there is chance of fast rescue It is less bulky and less expensive than a Type I and many will turn an unconscious person face up in the water Type III Flotation Aid These PFDs are ...

Page 22: ...distress signals Your dealer or local authorities can help you select appropriate visual distress signals for your area If you are required to carry distress signals you must have three USCG approved pyrotechnic devices Be sure they are in serviceable condition not exceeding the expiration date and stored in a cool dry location in a red or orange waterproof container Recommended Safety Equipment A...

Page 23: ... duties and notify the operator of any approaching watercraft or potentially unsafe conditions to help with collision avoidance Carbon Monoxide Safety Carbon Monoxide CO is a deadly colorless and odorless gas produced by all engines and fuel burning appliances Even with the best boat design and construction plus the utmost care in inspection operation and maintenance hazardous levels of carbon mon...

Page 24: ...h has the potential to lead to injury or death The load capacity plate is used by boat manufacturers participating in the National Marine Manufacturers Association certification program Your manufacturer has submitted your model for inspection and compliance with their guidelines The maximum number of persons allowed on the boat has been determined by the manufacturer and displayed on the capacity...

Page 25: ...at Excessive weight placed in the stern of the boat can cause the inability to get on plane high bow up angles and can lead to steering difficulties High bow up angles can be dangerous due to the reduction in the operator s forward visibility which can lead to collisions and groundings High bow up angles cause longer transition times from displacement mode slow velocity 0 to 5 mph to planing speed...

Page 26: ...ng authority Reporting Accidents Boat operators may be required by law to file a Boating Accident report with their state boating law enforcement agency or local authority the USCG or their country s boating law enforcement agency when their boat is involved in certain boating accidents A boating accident must be reported if there is a loss or probable loss of life or a personal injury requiring m...

Page 27: ...ns of change Bad weather can cause an uncomfortable and unsafe situation If a storm approaches seek a safe harbor Check forecasts before getting underway and continue to monitor conditions while on the water Environmental Concerns As a boater you already appreciate nature s beauty and the peace of the great outdoors It is a boater s responsibility to protect the natural environment by keeping wate...

Page 28: ...bits the overboard dumping of all ship generated plastics chemi cals garbage and oil On Product Warning Labels Warning Labels Locations Warning labels are placed at specific locations on your Malibu boat at the time of manufacture to alert you to potential hazards that may not be obvious These labels also indicate how to avoid these hazards Warning labels should never be removed and must remain le...

Page 29: ...2021 OWNER S MANUAL Safety 15 ...

Page 30: ...16 Safety 2021 OWNER S MANUAL WINDSHIELD DECALS MODEL SPECIFIC WALKTHRU DECALS MODEL SPECIFIC Wakesetter Label Locations WALKTHRU DECALS ...

Page 31: ...afety 17 ENGINE COMPARTMENT DECALS WHERE EQUIPPED MODEL SPECIFIC FUEL CAP DECALS DECK SEAT DECAL TRANSOM DECALS NOTICE ENSURE CAP IS TIGHT FOR PROPER COOLING SYSTEM PERFORMANCE WHERE EQUIPPED MODEL SPECIFIC FUEL CAP DECALS ...

Page 32: ... for a short trip you would be well served to contact the regional USCGA or DMV in the area where you will be boating The nautical Rules of the Road must be followed to prevent collisions between vessels Like traffic laws for automobiles the operator is legal required to follow the rules Encountering Another Vessel Any time two vessels on the water meet one another one vessel has the right of way ...

Page 33: ...er Rules of the Road When navigating in narrow channels you should keep to the right when it is safe and practical to do so If the operator of a power driven vessel is preparing to go around a bend that may obstruct the view of other water vessels the operator should sound a prolonged blast on the whistle or horn Even if no reply is heard however the vessel should still proceed around the bend wit...

Page 34: ... Mooring buoys are white with a blue horizontal stripe Mooring to a navigation buoy regulatory markers or lateral markers is illegal Uniform State Regulatory Markers Regulatory markers indicate dangerous or restricted controlled areas These markers are used to indicate speed zones areas set aside for particular use general information and directions Regulatory markers are white with orange geometr...

Page 35: ...Figure 1 or Figure 2 Boats of less than 7 meters 23 feet whose maximum speed cannot exceed seven knots may exhibit an all around white light and if practicable sidelights instead of the lights prescribed above in international waters only Figure 3 Sailboats and watercraft under oars Sailboats less than 20 meters 65 62 feet may exhibit the navigation lights shown in Figures 3 or 4 Figure 4 Figure 5...

Page 36: ... fall Never water ski wakeboard or participate in other towed watersports at night Never jump from a boat that is moving at any speed Make sure that everyone knows and use approved towed watersports hand signals Hand Signals Make sure that everyone knows and uses approved towed watersports hand signals as shown Towed Person Safety Responsibilities Most injuries and fatalities that occur on high pe...

Page 37: ... boat engine or putting the boat into gear Slowly take up slack in tow lines before accelerating to watersports speeds Jerking the slack out of a tow line can cause high forces on the rope and towing equipment This may cause the rope or equipment to break and the rope to snap back at occupants of your boat and at the towed person Never put your arm head or any other part of your body through the h...

Page 38: ...tersports Responsibility Code Familiarize yourself with and follow the Watersports Responsibility Code WATERSPORTS SAFETY CODE Before you get in the water Skiing or riding instruction is recommended before use Instruction will teach general safety guidelines and proper skiing or riding techniques which may reduce your risk of injury For more information on skiing or riding schools contact your dea...

Page 39: ...nce from obstacles so a skier rider falling or coasting and or watercraft will not encounter any obstacle Do not use in shallow water or near shore docks pilings swimmers other watercraft or any other obstacles Use only on water Never attempt land or dock starts This will increase your risk of injury or death Always wear a properly fitted life jacket PFD approved by your country s agency USCG Type...

Page 40: ...r signal for assistance Burn hazard from gasoline floating on water which is ignited can cause death or serious injury Gasoline will float on top of water and can burn If the boat is abandoned swim upwind far enough to avoid fuel that can spread over the surface of the water WARNING Turn on bilge pump s Access PFDs pass them out to everyone and put them on Identify source of leak and try to stop t...

Page 41: ... severe injury could occur Never hold a towline after it is pulled taut Activate the bilge pump s to reduce any flooding Try to operate the boat to keep the damaged area above water If necessary call or signal for assistance STAY WITH THE BOAT Grounding In the event you run aground assess the situation before proceeding Your response to grounding will depend on how hard the boat hits bottom and wh...

Page 42: ...28 Safety 2021 OWNER S MANUAL ...

Page 43: ...REFERENCE GUIDE WEIGHT CAPACITIES SHOWN REFLECT THE BEST AVAILABLE INFORMATION AT PRESS TIME PLEASE CHECK THE WEIGHT CAPACITY LABEL AFFIXED TO THE BOAT TO DETERMINE ACTUAL ALLOWABLE TOTAL ADDITIONAL WEIGHT INCLUDING BALLAST THAT CAN BE ADDED TO THE BOAT ...

Page 44: ...k 15 AUTOMATIC FIRE EXTINGUISHER WHERE EQUIPPED inside engine compartment 16 FUEL FILL 17 BACK UP CAMERA WHERE EQUIPPED where equipped above swim board 18 ENGINE EXHAUST two port starboard beneath swim board 19 AFT DRAIN PLUG below swim board 16 20 NAVIGATION LIGHT WHERE EQUIPPED standard or pop up bow point on deck 21 BILGE THRU HULL OUTLETS 22 ADJUSTABLE MIRROR mounted to windshield 23 FIRE EXTI...

Page 45: ...open or closed bow Specifications Length 20 6 6 25 m Beam 95 2 41 m Draft 22 0 6 m Fuel 40 gal 151 L Hull Type T Cut Diamond Capacity 7 persons total in open bow 2 in bow 5 persons total in closed bow Open Bow 987 lbs including people 350 lbs maximum in bow Closed Bow 705 lbs including people ...

Page 46: ...ARD WHERE EQUIPPED underwater lights ladder wedge plate surf gate power wedge 17 BACK UP CAMERA WHERE EQUIPPED center transom 18 ENGINE COMPARTMENT v drive located aft 19 BOW CAMERA WHERE EQUIPPED bow 20 DOCKING LIGHTS WHERE EQUIPPED 21 THRU HULL OUTLETS bilge ballast additional outlets aft port starboard and transom 22 NAVIGATION LIGHT 23 FUSE PANEL POWER MODULE CONTROL beneath instrument panel 2...

Page 47: ...k Reference Guide 33 WAKESETTER 20VTX Specifications Length 20 6 10 m Beam 98 2 50 m Draft 27 0 7 m Fuel 39 gal 148 L Hull Type T Cut Diamond Capacity 11 persons total 2 in bow 1 551 lbs including people 350 lbs maximum in bow ...

Page 48: ...AT WHERE EQUIPPED 11 ENGINE EXHAUST beneath swim board via surf pipe 12 TRANSOM DRAIN PLUG beneath swim board 13 STEREO REMOTE WHERE EQUIPPED on transom 14 TRANSOM TOW EYE center transom 15 SWIM BOARD 16 UNDER SWIM BOARD WHERE EQUIPPED underwater lights ladder wedge plate surf gate power wedge 17 NAVIGATION LIGHT 18 THRU HULL OUTLETS bilge ballast additional outlets aft port starboard and transom ...

Page 49: ...ick Reference Guide 35 WAKESETTER 21MLX Specifications Length 21 6 40 m Beam 98 2 50 m Draft 27 0 7 m Fuel 48 gal 182 L Hull Type Wake Plus Capacity 14 persons total 3 in bow 1 974 lbs including people 500 lbs maximum in bow ...

Page 50: ...AT WHERE EQUIPPED 11 ENGINE EXHAUST beneath swim board via surf pipe 12 TRANSOM DRAIN PLUG beneath swim board 13 STEREO REMOTE WHERE EQUIPPED on transom 14 TRANSOM TOW EYE center transom 15 SWIM BOARD 16 UNDER SWIM BOARD WHERE EQUIPPED underwater lights ladder wedge plate surf gate power wedge 17 NAVIGATION LIGHT 18 THRU HULL OUTLETS bilge ballast additional outlets aft port starboard and transom ...

Page 51: ...Reference Guide 37 WAKESETTER 21VLX Specifications Length 21 6 40 m Beam 98 2 50 m Draft 27 0 7 m Fuel 48 gal 182 L Hull Type Wake Plus Diamond Capacity 13 persons total 3 in bow 1 833 lbs including people 500 lbs maximum in bow ...

Page 52: ...QUIPPED center transom 18 POP UP SKI PYLON center adjacent to engine compartment 19 BOW CAMERA WHERE EQUIPPED bow 20 NAVIGATION LIGHT 21 DOCKINGLIGHTS WHEREEQUIPPED port and starboard 22 THRU HULL OUTLETS bilge ballast additional outlets aft port starboard and transom 23 FUSE PANEL POWER MODULE CONTROL beneath instrument panel 24 HEATER UNIT beneath instrument panel panel 25 ADJUSTABLE MIRROR WHER...

Page 53: ...eference Guide 39 WAKESETTER 22LSV Specifications Length 22 6 40 m Beam 102 2 60 m Draft 27 0 7 m Fuel 48 gal 182 L Hull Type Wake Plus Diamond Capacity 14 persons total 3 in bow 1 974 lbs including people 500 lbs maximum in bow ...

Page 54: ...WHERE EQUIPPED on transom 14 TRANSOM TOW EYE center transom 15 SWIM BOARD 16 UNDER SWIM BOARD WHERE EQUIPPED underwater lights ladder wedge plate surf gate power wedge 17 BACK UP CAMERA WHERE EQUIPPED center transom 18 ENGINE COMPARTMENT v drive located aft 19 BOW CAMERA bow 20 NAVIGATION LIGHT 21 DOCKING LIGHTS WHERE EQUIPPED port and starboard 22 THRU HULL OUTLETS bilge ballast additional outlet...

Page 55: ...eference Guide 41 WAKESETTER 23LSV Specifications Length 23 7 01 m Beam 102 2 60 m Draft 27 0 7 m Fuel 65 gal 254 L Hull Type Wake Plus Diamond Capacity 15 persons total 3 in bow 2 115 lbs including people 500 lbs maximum in bow ...

Page 56: ...transom 15 SWIM BOARD 16 UNDER SWIM BOARD WHERE EQUIPPED underwater lights ladder wedge plate surf gate power wedge 17 BACK UP CAMERA WHERE EQUIPPED center transom 18 ENGINE COMPARTMENT v drive located aft 19 BOW CAMERA WHERE EQUIPPED bow 20 NAVIGATION LIGHT 21 DOCKING LIGHTS WHERE EQUIPPED port and starboard 22 THRU HULL OUTLETS bilge ballast additional outlets aft port starboard and transom 23 F...

Page 57: ...ck Reference Guide 43 WAKESETTER 25LSV Specifications Length 25 7 62 m Beam 102 2 60 m Draft 32 0 8 m Fuel 87 gal 329 L Hull Type Wake Plus Capacity 18 persons total 3 in bow 2 538 lbs including people 500 lbs maximum in bow ...

Page 58: ... on transom 14 TRANSOM TOW EYE center transom 15 SWIM BOARD 16 UNDER SWIM BOARD WHERE EQUIPPED underwater lights ladder wedge plate surf gate power wedge 17 BACK UP CAMERA WHERE EQUIPPED center transom 18 ENGINE COMPARTMENT v drive located aft 19 BOW CAMERA WHERE EQUIPPED bow 21 DOCKING LIGHTS WHERE EQUIPPED port and starboard 22 THRU HULL OUTLETS bilge ballast additional outlets aft port starboar...

Page 59: ...ck Reference Guide 45 WAKESETTER 23MXZ Specifications Length 23 7 62 m Beam 102 2 60 m Draft 32 0 8 m Fuel 58 gal 220 L Hull Type Wake Plus Capacity 16 persons total 3 in bow 2 256 lbs including people 600 lbs maximum in bow ...

Page 60: ...om 14 TRANSOM TOW EYE center transom 15 SWIM BOARD 16 UNDER SWIM BOARD WHERE EQUIPPED underwater lights ladder wedge plate surf gate power wedge 17 BACK UP CAMERA WHERE EQUIPPED center transom 18 ENGINE COMPARTMENT v drive located aft 19 BOW CAMERA WHERE EQUIPPED bow 20 DOCKING LIGHTS WHERE EQUIPPED port and starboard 21 THRU HULL OUTLETS bilge ballast additional outlets aft port starboard and tra...

Page 61: ...ck Reference Guide 47 WAKESETTER 24MXZ Specifications Length 25 7 62 m Beam 102 2 60 m Draft 32 0 8 m Fuel 87 gal 329 L Hull Type Wake Plus Capacity 18 persons total 4 in bow 2 538 lbs including people 500 lbs maximum in bow ...

Page 62: ...E center transom 15 SWIM BOARD 16 UNDER SWIM BOARD WHERE EQUIPPED underwater lights ladder wedge plate surf gate power wedge 17 BACK UP CAMERA WHERE EQUIPPED center transom 18 ENGINE COMPARTMENT v drive located aft 19 BOW CAMERA WHERE EQUIPPED bow 20 LADDER COMPARTMENT 21 DOCKING LIGHTS WHERE EQUIPPED port and starboard 22 THRU HULL OUTLETS bilge ballast additional outlets aft port starboard and t...

Page 63: ...AL Quick Reference Guide 49 M240 Specifications Length 24 7 62 m Beam 102 2 60 m Draft 32 0 8 m Fuel 86 gal 329 L Hull Type Wake Plus Capacity 17 persons total 4 in bow 2 397 lbs including people 600 lbs maximum in bow ...

Page 64: ...gear to ensure that weight is evenly distributed At no time should all passengers ride in the bow as WARNING DO NOToverload the boat Overloading or uneven loading can cause loss ofcontrol capsizing or swamping which maylead to death or serious injury Adhere to the load capacityplate restrictions and always account for persons gear and all non factory installed ballast or other equipment it can cau...

Page 65: ...e Guide 51 23MXZ 24MXZ M240 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P 23LSV 25LSV 22MXZ P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P ...

Page 66: ...52 Quick Reference Guide 2021 OWNER S MANUAL ...

Page 67: ...2021 OWNER S MANUAL Dashes Video Screens 53 DASHES TOUCH SCREENS ...

Page 68: ...n they are fully retracted When the boat returns to the surf speed range the selected Surf Gate will extend To alert the driver and rider of a Surf Gate Transfer the tower lights will FLASH and audible BEEPS will sound These alerts can be disabled in the SETTINGS menu If an error occurs with the Surf Gates the driver will be alerted Alerts that the driver may see include Surf Gate High Speed Occur...

Page 69: ...ESET position 2 Enter the NAME of the preset using the keyboard pop up Press the DONE key to close the keyboard and then press NEXT 3 Select the desired icon for the preset and then press NEXT 4 For surf presets select the desired SURF SIDE For wake or ski presets leave the Surf Gates in the center position 5 Enter the cruise speed set point and then press NEXT 6 Set the ballast levels for the BOW...

Page 70: ... the engine is in idle The VIPER III system supports the following media formats for video playback Video divx cv flv h263 h254 intel h263 jpeg mpeg msmpeg msvideocoder wmv xvid or Image fig jpeg png tiff Playback screen resolution is 1280x720 px Videos recorded at higher resolution will be down sampled by the display The down sampling requires CPU time and may be reflected in equality of the vide...

Page 71: ...le bar will turn red to notify the operator that the throttle is no longer in position and then the boat will begin to slow down If the throttle position indicator moves above the target window the boat will begin to accelerate After the throttle position has been stationary for two seconds the engine will begin to govern itself to move back to the desired speed 5 Moving the throttle back to the n...

Page 72: ... Weather channels with up to fifteen stations that may be saved To save a station select or tune to the station channel then press and hold on the desired location in the preset list This will copy and paste the currently active station storing it for later recall Sound Adjustment The Equalizer page allows the driver to adjust the treble mid bass and balance It is recommended to leave the treble m...

Page 73: ...to the dash USB port USB input devices with music stored on them can be accessed from this screen If a plugged in USB input device has music stored on it the Audio Source will automatically switch to USB The system supports the following media formats for audio playback ac3 Dolby Digital hdcd ipcm mpeg mpeg 2 5 pcm wmv Auxiliary Input Touch Aux to access the Auxiliary Input Port that is located in...

Page 74: ...turn the forward bilge pump On and Off If an Auto Bilge Alert occurs the driver will be able to navigate to the Controls page to see which bilge pump is running 2 Touch Heater to toggle the heater between High Low and Off where equipped 3 Touch Seat Heater to toggle the Driver s Seat Heater On and Off where equipped 4 Touch the Rear Bilge to turn the rear bilge pump On and Off If an Auto Bilge Ale...

Page 75: ...re update After the software update is complete the system will reboot into the application Backlighting Touch Backlighting to allow the driver to adjust the brightness of the 12 7 and dash LEDs from 1 to 100 There are two modes for the system backlighting automatic and manual In Automatic Mode the system utilizes a light sensor to determine the time of day and it adjusts the brightness Day 100 Da...

Page 76: ...t the fault from these pages Connection Bluetooth Connection Touch Bluetooth Connection to Enable Disable the Bluetooth functionality The user is also able to change the Bluetooth Name of the device A list of all the paired devices can be found on this screen Using this list the user is able to delete a device and favorite a device WiFi Connection Touch WiFi Connection to see available WiFi networ...

Page 77: ...tion provides more detail about the information that is displayed on the InfoCenter InfoCenter Screens Vessel Screen The Vessel Screen will show the Driver the following information Vessel Speed The Vessel Speed can be shown in either Miles per Hour or Kilometers per Hour This can be changed by accessing the Settings page and changing the Units Throttle Position The Throttle Position will show the...

Page 78: ... NAV and pressing the Enter key will toggle the Navigation Lights On and Off Anchor Highlighting ANCHOR and pressing the Enter key will toggle the Anchor Light On and Off Storage Highlighting STORAGE and pressing the Enter key will toggle the Storage Lights On and Off All Off Highlighting ALL OFF and pressing the Enter Key will turn off all active outputs Exit Controls Screen For the Driver to acc...

Page 79: ...ttings menu and select Show Engine Code From that menu select the Show button Gauge View and Speed Control The Gauge View screen provides important engine parameters and system status displayed by the speedometer tachometer engine temperature oil pressure voltage and fuel gauges The adjustment buttons for the Speed Control cruise system are also contained with the Gauge View screen 1 Night Mode On...

Page 80: ...he Interior or Tower adjustment sliders Control the volume of all the boat speakers with Master adjustment slide The Auto Volume feature increases volume as the boat speeds up It is controlled with the Auto Volume adjustment slide Equalization Touch EQ to adjust the loudness bass treble fade balance sub iVol and USA or European tuning Media Screen View a PDF document or video from an SD card This ...

Page 81: ...S Touch GPS to change the speed signal source from Zero Off to Paddlewheel The default is Zero Off The boat must be at idle throttle when changing this setting Throttle Touch Throttle to change the throttle sensitivity from standard to aggressive Depth Alarm Touch Depth Alarm to adjust the shallow depth alarm setting Speed Calibration Touch Speed Calibration to calibrate the Paddlewheel speed sign...

Page 82: ...ne Touch Time Zone to select the time zone Maps Screen The Navionics Navigation System uses Global Positioning System GPS satellites and a map database to calculate and display route directions SD Card with Map data is required The Map button shows actual current bearing from the GPS is displayed if the data is not available When a Navionics SD card is loaded into the ViperIII SD slot map data for...

Page 83: ...e course on the map Multiple courses can be displayed on the map New Auto Course NEW AUTO COURSE records the actual route the boat is traveling to be saved and recalled later NEW COURSE allows the user to build a future course of new user created waypoints To begin touch COURSE and then NEW for a new course Touch SELECT WAYPOINT LOCATION and then position the cursor on the map for the first waypoi...

Page 84: ...hrough Quick Access Keys and Touch Point commands Home Screen and Buttons The following information is displayed Actual speed RPM MPH KPH Number of detectable satellites Type of satellite signal ZeroOff GPS Speed Control switch Set speed increase decrease touch points Pull out section for ski options Pop up screen for slalom settings GPS Information Satellite Signals The unit depends on satellite ...

Page 85: ...oys at a course Select Buzzer Volume and the following appears Select the volume for High and Low speed by utilizing the up and down arrows Touch BACK to return to the Slalom Settings screen Timing Recap The timing recap will display the buoy times for the last two course runs Touch EXIT to return to the Home screen Slalom Wait Time Wait Time is the amount of time a skier can wait in the water bef...

Page 86: ...will appear Buzzer Volume The buzzer volume adjustment compensates for increased engine noise As the boat speed increases and therefore the noises from the engine increase the volume of the buzzer will increase proportionately to the boat s speed between 0 and 25 MPH 40 2 km h No further increase occurs at speeds above 25 MPH 40 2 km h The buzzer emits a sound when the set speed is reached and whe...

Page 87: ...n the following criteria Category A This provides a slower engine response out of the buoy but the boat will tend to move ahead as the skier approaches the buoy Category B This provides a moderate engine response compared to A and C Category C This provides a faster engine response out of the buoy but the boat will tend to hold back as the skier approaches the buoy The numbers decide how strong th...

Page 88: ...te Then push the appropriate breaker button fully and switch ON the circuit If the circuit continues to trip there is a problem somewhere in the system Take your boat to an authorized Malibu dealer to locate and safely correct the issue Circuit Breakers If a circuit breaker continues to trip do not hold the breaker in position to activate the electrical circuit See an authorized Malibu dealer imme...

Page 89: ...ined and leaves boaters stranded away from shore or which can cause significant damage to the recharging alternator Batteries are located in the bow in all models and all configurations IMPORTANT NOTE FOR ALL BATTERY SYSTEMS Note that the bilge pumps will continue to pull power even when the isolator switch is in the OFF position on the boats so equipped This is to prevent swamping of the boat and...

Page 90: ...ed Malibu dealer install the batteries Consumers can perform this procedure provided common sense safety guides the process If batteries have not been previously installed Step 1 Ensure the engine is OFF and the Battery Switch is OFF on boats where equipped Step 2 Place the batteries in the containers Step 3 Attach the positive cable to the secondary 2 battery attaching the positive cable to the p...

Page 91: ...t needs to be presented to the authorized Malibu dealer for diagnosis and resolution of any issues that may be present Notice of potential malfunctions will appear on the video screen See Dashes and Video Screens section of this manual for more detail Additionally alarms may sound if issues arise affecting engine operation These alarms may be visual on the video screen or may be audible alarms Alt...

Page 92: ...ockwise one eighth 1 8 of a turn with a coin or screwdriver until the cover arrow is aligned with the unlocked symbol 2 Remove the battery cover and the battery 3 Assure the white o ring cover seal remains intact 4 Replace with a Panasonic CR2016 battery text side up 5 Reposition the battery cover and rotate clockwise one eighth 1 8 turn to secure Alarms Note Audible alarms are functional through ...

Page 93: ...oidable Alarms See Note above regarding functionality SURF GATE HIGH SPEED Occurs when speed is above 13 6 MPH with gate active SURF GATE RETRACT LEFT OR RIGHT Over current alarm when gate is trying to retract SURF GATE EXTEND LEFT OR RIGHT Over current alarm when gate is trying to extend If any alarm occurs the Surf Gate will be locked out from operation The lock out can only be cleared by pressi...

Page 94: ...80 Dashes Video Screens 2021 OWNER S MANUAL ...

Page 95: ...2021 OWNER S MANUAL Engines Drive Trains 81 ENGINES DRIVE TRAINS ...

Page 96: ...ble Checks Throughout this section of the manual additional safety issues are reiterated Always follow these instructions Repeating checks and inspections is far superior to ever skipping any of these requirements and suggestions General Information Serial Number Each engine is assigned a unique serial number that is different from the Hull Identification Number HIN found on the transom of the boa...

Page 97: ...u Axis strongly encourages the use of Malibu branded oil as it will meet or exceed all requirements to maintain a long life for the engine in excess of warranty mandates In LT4 engines use only 0w40 full synthetic dexosTM Gen2 Engine oil The engine requires nine quarts to fill from empty Never overfill the engine oil nor run the engine without sufficient oil as indicated on the oil dipstick The us...

Page 98: ...uel lines fuel tanks valves vapor hoses and other associated evaporative emissions control system components Manufacturer s Warranty Coverage This evaporative emission control system is warranted for five years 3 If any evaporative emission related part of your SIMW is defective the part will be repaired or replaced by Malibu Boats LLC Owner s Warranty Responsibilities As the spark ignition marine...

Page 99: ...d marine engine Tier 3 exhaust engine standard Engines will also have an explanatory Star label attached as shown The applicable Star level will be marked and an explanation of the label designation appears on the reverse side The explanations are One Star Low Emission The one star label identifies engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2001 exha...

Page 100: ...ic event if any part of the system fails Malibu strongly encourages all owners operators to always be aware of proper operation Follow operational directives maintenance requirements and remain alert for visual signs or odors that indicate the presence of fuel outside the contained fuel system Never replace any part of the fuel system except with approved parts and Malibu recommends always using y...

Page 101: ...age to the engine and such damage is not covered under warranty If diesel fuel is accidentally pumped into the Malibu system all contents of the fuel tank must be properly disposed of on shore and the engine should not be started until the system is thoroughly cleared and the correct fuel pumped into the fuel tank When Fueling When pumping fuel do not leave the nozzle unattended in the fuel fill A...

Page 102: ...A BIL when used properly protects engines and fueling systems from the harmful effects of storage in most instances Note however that even stabilized fuel can cause an engine to idle poorly and run less effectively until the older fuel has been used up This kind of damage is not covered under warranty If the boat will be stored for a significant period of time such as an entire off season Malibu r...

Page 103: ...teps to reduce the engine temperature resulting in damage is not covered under warranty actually cause additional harm If the boat was idling for a prolonged period of time and the engine became overheated attempt to reduce the temperature by operating the boat at a higher speed preferably at normal running speed This will increase the speed of water flowing through the cooling system assuming the...

Page 104: ...ough much of the exhaust is disbursed into and through the water fumes still reach the swim platform and transom area of the boat including WakeView seating and the sun pads Therefore no one should ever be on the swim platform transom seating or sun pads when the engine is operating Always allow the exhaust manifolds to cool before touching them The manifolds are on the upper side of the engine on...

Page 105: ...er it is started The length of time varies depending upon conditions but it is especially critical when operating in colder weather Oil viscosity thickens at these times Failure to allow it to warm up can cause severe damage to the engine which is not covered under warranty This is time in addition to the 4 minutes venting the engine compartment Engine temperature is available on the video screen ...

Page 106: ...tructions for oil and filter change procedures has been provided for oil changes AFTER the break in 10 hour oil change After the break in period follow the instructions presented in the Care and Maintenance section of this manual Vapor Lock Vapor lock seldom occurs It can happen mostly likely as a result of excessive ambient temperatures in the engine compartment following a fairly lengthy period ...

Page 107: ...and passengers engine size and expected boating use skiing versus wakeboarding etc The Response and TXi features a 1 1 gear ratio The remaining Malibu models will range from 1 5 1 to 1 76 1 to 2 0 1 Transmissions normally require very little maintenance as long as the drive train is operated in a sensible manner Slamming the shifter into a gear or being too timid in moving it can damage the system...

Page 108: ...94 Engines Drive Trains 2021 OWNER S MANUAL ...

Page 109: ...2021 OWNERS MANUAL How It Works 95 HOW IT WORKS ...

Page 110: ... It is recommended that the boat be cleaned as soon as practical The fire suppression manufacturers provide information regarding the proper and appropriate cleaning agents Also pay attention to the cleaning instructions provided in the Care and Maintenance section of this manual to avoid permanent damage to materials Even if systems are not discharged fire extinguishers and suppression units requ...

Page 111: ...torage compartments The lights provide white light These lights are LED and therefore bright without excessive heat However leaving them on for extended periods of time shortens the life of the bulb and can become warm to the touch Malibu recommends leaving the lights off unless they are needed The lights operate from a screen icon Some lights are activated from the Interior Light icon e g side pa...

Page 112: ...motion Malibu recommends the purchase of fenders also available from reputable marine suppliers Fender are available in a range of sizes and materials but the goal is to protect the boat from damage as a result of motion against the dock Models Cleats are available as an option on all models Bow Eye and Transom Eyes All boats are equipped with a single bow eye near the apex of the hull under the b...

Page 113: ... limited in options for reaching fuel pumps at the dock There should be no spit back or overfill at land based gas stations in North America However the requirements that eliminate those issues are not applicable to some gasoline service stations in other countries or even at some marinas in North America Therefore care should always be taken while fueling the boat Do not stand too close to the fu...

Page 114: ...naged from the video screen the controls on the steering wheel including audio and the Surf Band where equipped Controls on Port Side of Steering Wheel Cruise Control Press anywhere on the button to turn the cruise control on Press anywhere on the button to turn the cruise control off Cruise Control Speed Press left side of button to increase current speed when cruise control is engaged Press the ...

Page 115: ...nplugged wire cut a short loss of power or sensor failure etc any part of the electronic throttle control system fails the engine controller will default to idle The operator will essentially have no control of the throttle and the Engine Fault Alarm will activate If this happens the operator must turn the ignition key to off and then attempt to restart the engine This will reset the computer area...

Page 116: ...ant visual indicator Control of this camera is available through a switch on the dash and the LED light will be on when the camera is activated Visual images appear in the 12 video screen Control for the dock camera is also available through the video screen Models Optional on all Wakesetter models Interior Luxury Stereo Components Malibu offers a range of optional media opportunities Most of thes...

Page 117: ...forgets to turn off the seat when the boat is powered down the seat heater will shut off after a predetermined amount of time since these are controlled via touch screen operation on Viper II equipped boats Boat owners can also order a power option that allows the driver s seat to be moved up or down by pressing on a slide button on the starboard side of the seat base at the shifter panel Pushing ...

Page 118: ...l odor is placed in a storage compartment or if anything has spilled in the compartment cleaning should occur as quickly as possible afterwards Never force a compartment closed as overloading could cause damage to the boat and that is not covered under warranty Storage compartments should be kept clean Failure to do so may result in damage or permanent discoloring and or odors that are also not co...

Page 119: ...ing boat operation You can read more on this in the Safety section of this manual The handles are crafted from stainless steel or anodized aluminum to resist rust and corrosion Routine maintenance should include regular cleaning Models All models Locations vary Operators and passengers should acquaint themselves with the locations prior to operation Heater A popular option on all models is the hea...

Page 120: ... starboard side of the Bimini that must be pulled to release the Bimini to swivel Failure to do so will cause the Bimini to hit and potentially damage the windshield Such damage is not covered under warranty 2 Slide the Bimini aft as much as possible Failure to do so will cause the Bimini to hit and damage the windshield 3 Swivel the helm seat so the back is in the interior to move it out of the w...

Page 121: ...Release the two support rods Gently pull down on the Bimini canvas to release tension and make it easier to unhook the rods 3 Fold the back half on the Bimini forward 4 Pull the canvas over the tower taking care while moving it over the navigation light 5 Roll the canvas around the Bimini support bar Only one roll will be required 6 If the boat will be in motion place the Bimini boot over the canv...

Page 122: ...it locks in place IMPORTANT Before pulling into a dock be sure to swivel racks inward to prevent damage to racks and the dock G5 Tower Mirror Housed in an aluminum billet with an adjustable arm the optional mirror offers high definition prescription grade optics with a 140 degree field of view The mirror is adjustable by way of a clamp on the tower The mirror should be removed and stowed in a stor...

Page 123: ...de will always be activated even if the battery isolator switch is turned to the OFF position Therefore be certain the pump is working properly and there is no kink in the output hose before storing the boat for long periods of time since the bilge pump will continue to run as long as it senses water Otherwise this could cause a battery to drain and could ultimately damage the pump over time Opera...

Page 124: ...ny boating outing in which the boat is removed from water This assists in the draining process Malibu recommends keeping the handles stored in a designated storage compartment on a routine basis so that they are always easy to locate prior to the next outing Never launch a boat without ALL the drain plugs reinstalled this should be part of the routine checks prior to launching the boat into the wa...

Page 125: ...he ballast pumps to continue operating when there is no water to be pumped will result in the internal components being permanently damaged which is not covered under warranty NOTICE speed is above 1 mph and below 10 mph Always verify there is no person or object around the Power Wedge while it is stowing If an object is obstructing the process damage or injury could occur if caught between the we...

Page 126: ... section of this manual Note that the rudder extends below the hull of the boat This is critical to remember when boating in shallow water or water with obstructions Even if the water appears deep enough for the hull it may not be deep enough for the rudder to pass unimpeded Fins The fins add tracking stability As with the rudder they extend below the hull and should be considered when boating in ...

Page 127: ... in this manual for information on how to properly remove debris from the raw water intake sea strainer Stern Thruster The stern thruster limited availability as an option is a propulsion device to aid in safer docking Maneuvering in tight locations is easier by allowing the operator to turn the boat to port or starboard without forward motion The thruster is operated by a switch on the shifter th...

Page 128: ...ely certain that there is sufficient depth Appearances can be deceptive especially in clear water When using the ladders use the steps with care to avoid slipping or falling Although the swim board is constructed with anti skid properties it is still the responsibility of users to use care when walking on it using it to get on using it to get into the cockpit standing or sitting on the swim board ...

Page 129: ...r require even more attention to detail Salt or polluted fresh water can quickly damage the boat including corrosion that may result in a serious threat to the well being of boaters Among the components that are changed or adjusted for operation in salt water during construction are DANGER Never allow anyone to be on the swim board or flip step when the engine is running even at idle Exhaust fumes...

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Page 131: ...2021 OWNERS MANUAL Trailers 117 TRAILERS ...

Page 132: ... insurance requirements and to fully insure the trailer and boat and be prepared for any potential liability Review the tow vehicle s owner s manual as well prior to operation and towing Preparation Never tow the trailer and contents including the boat behind a vehicle that is not rated to tow this weight Also be certain that the tow hitch is correct Additional information follows regarding this i...

Page 133: ... but still allow for turning including close quarters turns The trailer also is equipped with a surge brake breakaway cable This cable explained further in this section of the Owner s Manual must also be attached to the tow vehicle frame securely but allowing for turns A truck or van with a step bumper requires eyebolt or equivalent safety cable attachment which meets the Society of Automotive Eng...

Page 134: ...be properly installed and secure prior to operation If it is damaged or missing you can operate temporarily with a or 5 16 shank padlock Never operate without the hitch pin or padlock as the trailer and contents can become disengaged from the tow vehicle which may result in serious injury or death NOTICE Never move the trailer toward the tow vehicle When the trailer is not fully hitched up the bra...

Page 135: ... in holding the boat secure for loading unloading and towing never use worn straps Replace the Malibu approved straps only As part of the maintenance program the gears should be greased with a heavy duty marine grade grease regularly This allows for continued proper operation and will help in the ease of operating the handle as well Attach the winch to the bow eye on the boat for loading The winch...

Page 136: ...oken the entire one piece unit will need to be replaced Additionally these tips can help keep the light system working at its best Check for properly operating lights prior to each use Use a small amount of marine grade electrical grease on the plug contacts and light bulb base to prevent rust and corrosion Be sure the ground wire white at the tongue is properly connected to the harness at all tim...

Page 137: ... each outing check that the lug nuts have retained the correct torque It is critical to use the correctly sized wrench when tightening or loosening lug nuts At present Malibu is using lug nuts on all trailers The wrong size wrench can cause the lug nuts to become rounded off which can make them impossible to use Never tow a trailer with a missing lug nut or lug nuts Having the complete number of l...

Page 138: ...mportant things you can do to avoid tire failure such as tread separation or blowout and flat tires These actions along with other care and maintenance activities can also Improve vehicle handling Help protect you and others from avoidable breakdowns and accidents Improve fuel economy Increase the life of your tires The following section presents a comprehensive overview of tire safety including i...

Page 139: ...rike the curb when parking With radial tires it is usually not possible to determine under inflation by visual inspection For convenience purchase a tire pressure gauge to keep in your tow vehicle Gauges can be purchased at tire dealerships auto supply stores and other retail outlets The recommended tire inflation pressure that manufacturers provide reflects the proper psi when a tire is cold The ...

Page 140: ...erform or low long it will last Other factors such as personal driving style type of car quality of the roads and tire maintenance habits have a significant influence on your tire s performance and longevity Tread wear grades are an indication of a tire s relative wear rate The higher the tread wear number is the longer it should take for the tread to wear down For example a tire grade of 400 shou...

Page 141: ...that small amounts of rust will build up on the brake s rotor surface if the trailer sits for a fairly short period of time as little as a week The brake s pads will eliminate the rust after several applications of braking but if the trailer has been sitting for a more extended period of time and especially following long term storage such as over the winter off season the brakes may be significan...

Page 142: ...towed vehicle brakes this is achieved by applying the manual override on the in cab brake controller In a breakaway situation the towed vehicle braking system is applied by the breakaway switch which is explained elsewhere in this section of the manual The system requires an in cab electric brake control not provided as part of the system The system will operate from most electric brake controller...

Page 143: ... exceeding appropriate depth can be a challenge even for veteran boaters Malibu offers an option depth alarm on all its trailers Regardless of the pitch of the ramp when the correct depth has been achieved a sensor sends an alert to an alarm on the bow stand The alarm will sound until the tow vehicle is placed in Park or a forward gear on manual transmission equipped tow vehicles Towing Advice Pri...

Page 144: ...ing is more challenging than driving down the road in a single vehicle Therefore you would be well advised to practice before undertaking a genuine tow to a body of water for an outing Malibu cannot anticipate every possibility that will arise and assumes no responsibility for the operation of your tow vehicle and or trailer but the following are some recommendations that can enhance the towing ex...

Page 145: ... neglect is not covered under warranty It can also result in trailer failure that could potentially cause serious injury or death not only to those in the tow vehicle but also to others on the road in the vicinity you will need considerably more room when moving back into the driving lane Passing on grades is not recommended as it is more difficult to maintain overall control It may be necessary t...

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Page 147: ...2021 OWNER S MANUAL Get Ready 125 GET READY ...

Page 148: ... process Operations Final Checks Before Starting Before getting underway operations checks should be completed to ensure a safe and enjoyable outing Verify that ɛ All safety requirements as outlined in the Safety section of this manual have been met ɛ Review the prelaunch requirements as outlined by the trailer manufacturer and the preparations as required by the engine drive train manufacturer ɛ ...

Page 149: ...as responded press and hold the Start Stop button for approximately 1 second and then release The engine starter should engage and begin the process that will allow the engine to run If for some reason the engine does not start repeat Step 5 and 6 Never press the button for an extended period If the engine does not start as it should make sure the throttle shifter is in neutral If it still does no...

Page 150: ...n OFF the engine and troubleshoot Equipped with START STOP button Mechanical but ton Response premium Step 5 Press the power button and check that power to the electrical system appears by way of the video screen lighting and begin a check of the system Enter the boat code on the 7 screen The default is 1 2 3 4 but boat owners can change this by following directions provided in the Dashes and Vide...

Page 151: ...control means that the boat will push away from the direction of the turn The bow will follow a smaller turning circle than the stern does Note that the propeller does not move the boat directly forward Due to the rotation generally counterclockwise the boat s natural progress will have a slight tracking to the port side when in forward gear and starboard side when in reverse At slower speeds this...

Page 152: ... U S Coast Guard Never tow a boat that is the same size or larger A tow line should attach only from the stern eyes to the bow eye with sufficient line to avoid contact between the two boats Do not use three strand twisted nylon rope as it has too much elasticity Lines need to stay free of propellers on both boats Never hold on to the rope after it is taut Only boat operators with knowledge of cor...

Page 153: ...o rub repeatedly against the dock due to wave or tidal action but if there is too much slack the side of the boat may hit and damage the finish Tie up with the bow toward the waves if possible with a good quality double braided nylon line Tie up only to the lifting eye under the forward bow point or tie down eyes each side of the transom or optional cleats Never use the handrails or windshield fra...

Page 154: ...132 Get Ready 2021 OWNER S MANUAL ...

Page 155: ...2021 OWNER S MANUAL Care Maintenance 133 CARE MAINTENANCE ...

Page 156: ...humidity of 50 with rapid spread occurring at 80 however some can grow in significantly lower temperatures and RH levels All fabrics will support growth but natural fibers like cotton due to their cellulose component are more susceptible than synthetics Some synthetics are treated with an anti microbial agent which adds to their growth resistance Anti microbial treatments protect the base surface ...

Page 157: ...combat this by having the overall features and characteristics work in concert to maximize its resistance The fabric choice requires it to be lightweight high strength coated water repellant treated and dimensionally stable This minimizes the fabric adding weight and its strength and stability allows for the necessary tight fit The face surface is treated with a water repellency lowering the surfa...

Page 158: ...ces dry and the ambient air dry and you can break the link This is very difficult Marine upholstery may be dry when one sits on it but it is constantly exposed to rain splashes and wet bathing suits Dirt carried by the wind or a sudden shower will carry the spores or seeds to begin the process inoculating the surface Surface debris can easily be washed off but what happens to the contamination tha...

Page 159: ...damage the material Failure to properly clean and maintain the upholstery will also void the warranty Additional Routine Care Carpets and Soft Grip The carpets and soft grip available through Malibu are constructed of durable marine grade material Occasionally washing with a mild detergent such as Dawn dishwashing soap and warm water is required Commercial carpet cleaners such as Woolite Spray Car...

Page 160: ...is will help prevent moisture from affecting the surface Waxing these metal components will also help to preserve the finish Do not wax powder coated surfaces as the wax will collect in the textured surface and be extremely hard to remove If the boat owner notices rust or deterioration of metal components below the water even when operated regularly in fresh water this should be brought to the att...

Page 161: ... and ensure long life for vulnerable components following the operation in salt or brackish water provide extra attention to the cleaning process Begin by gathering the following supplies WD 40 Long Term Corrosion Inhibitor or Corrosion Block Microfiber towels Boats operated in salt water brackish water or polluted fresh water must be thoroughly rinsed with clean fresh water after each outing The ...

Page 162: ...ponents on the boat trailer for signs of corrosion Corrosion Block should be used on metal trailer parts too paying attention to components that become submerged during boat launching and loading Examine the sacrificial zinc anodes Your authorized Malibu dealer can offer guidance regarding the appropriate reduction rate as well as the time at which anodes need to be replaced Please note that becau...

Page 163: ...xpired The instructions developed for the power trains and drive trains in Malibu boats function as the guidelines to a long term positive boating experience THE FOLLOWING ENGINE RELATED INFORMATION IS PROVIDED FOR THE MALIBU MONSOON ENGINES UNLESS OTHERWISE DIRECTED THE INSTRUCTIONS ARE APPLICABLE TO ALL ENGINES Before starting the engine Check coolant level Inspect the sea strainer Check the eng...

Page 164: ...anual for more information An overheating engine is probably due to inadequate water flow Leave the engine off To inspect the sea strainer open the engine compartment Note the sea strainer s appearance as shown in the accompanying photo If you cannot locate the sea strainer ask for assistance from your authorized Malibu dealer This step is critical and cannot be overlooked Also shown in the photo ...

Page 165: ...battery Be sure that the holding box is dry prior to reinstalling the battery Repeat with the steps with the second battery After placing the battery back in the holding box reconnect the hold down Then reconnect the positive red battery cable connection first Follow with the negative black battery cable connection Tighten both terminals and then coat with a thin covering of marine dielectric grea...

Page 166: ...st quick look can pinpoint an issue before it becomes a problem Check the Other Components This is a common sense approach If you ve been boating in dirty water cleaning out the sea strainer now instead of waiting until the debris inside it has dried and therefore become more difficult to remove makes sense You want to check the paddlewheel rudder propeller and driveshaft to make sure they appear ...

Page 167: ...erforms the annual maintenance work consumers are well advised to pay attention to several components on the boat These include Engine Mounts and Engine Alignment Your engine is held firmly in place by special marine grade engine mounts that are built and installed to withstand the kinds of stresses unique to a boating environment Drive train alignment is critical to providing a reliable on water ...

Page 168: ...e Disconnect the positive cable TAKING CARE TO AVOID ANY CONTACT BETWEEN THE POSITIVE BATTERY CABLE AND ANY METAL There may be residual charge still in the electrical system which could result in a serious electrical shock or burns With the battery cables disconnected and out of the way remove the bracket nuts holding the battery in place Batteries should always be stored in a cool dry location Ma...

Page 169: ...lug while in the water could result in the boat taking on water and sinking 4 Because the line will not feed through the drain plug with the line cap on raise the line above the oil pan This creates a P Trap as the end of the drain hose is fed through the transom drain plug to allow the gravitational flow of used oil 5 If a siphon pump is available remove the drain line cap create a seal on the si...

Page 170: ...tank while another is on the engine Even though it is more accessible because it is under pressure this also is restricted to replacement by an authorized Malibu dealer While some boat owners may not have a dealer close at hand this maintenance needs to be completed ONLY by trained technicians with the appropriate specialized tools We apologize for any inconvenience An annual replacement is recomm...

Page 171: ...be covered under warranty However some boaters especially those who are privileged to live on a shoreline or due to the methods of extracting boats from specific bodies of water must lift the boat to suspend the boat or use a boat cradle When the boat must be lifted use the correct sling system or the lifting eyes only Never allow a lifting device to wrap around the underwater gear as the weight o...

Page 172: ... drain the engine block and water cooled manifolds If the petcocks are plugged carefully unclog the openings When all the water has drained out close all petcocks and replace any plugs that were removed Start the engine and the pump will automatically pump the coolant from the bucket into the engine and manifolds DO NOT EXCEED 1100 RPM When the bucket is empty IMMEDIATELY shut down the engine For ...

Page 173: ...n that may occur Disconnect the heater hoses where equipped and blow out all water using compressed air Remove the propeller and store in a safe place Remove the seat cushions and store in a cool dry location Open all storage compartments and areas to allow air circulation Without it mold and mildew may invade the compartments Prop the engine compartment lid open several inches to allow for air ci...

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Page 175: ... Anodes Replace as needed X Engine Maintenance Schedule Whichever comes first If the engine is subject to extreme use such as excessive ballast weight long idle time low use elevations above 5 000 feet or commercial use it is recommended to change oil and filter every 25 hours First of the season Replace sooner if regular inspection indicates wear or damage 3 years or 1200 hours whichever comes fi...

Page 176: ...154 Care Maintenance 2021 OWNER S MANUAL ...

Page 177: ...2021 OWNER S MANUAL Warranty 155 WARRANTY ...

Page 178: ...156 Warranty 2021 OWNER S MANUAL ...

Page 179: ...PPLY TO YOU Section 2 The Limited Warranty Application and Terms Transferability Malibu Boats LLC Malibu Boats warrants to the original user or purchaser whoever comes first hereafter the Purchaser that each new and unused Malibu boat Malibu Boat Malibu drive train manufactured by Malibu Boats where applicable Malibu Drive Train and or Malibu trailer Malibu Trailer shall under normal authorized us...

Page 180: ...rive trains manufactured by suppliers and installed by Malibu Boats will be subject to the limitations as described and provided by the supplier For a period of sixty 60 months for trailers beginning on the date of the original retail purchase or the initial use of the Malibu Boat whichever occurs first Malibu Boats will repair or replace materials or workmanship supplied by it during construction...

Page 181: ...ire explosion or freezing including the failure to perform proper winterization or preparations for storage or lack of use for periods in excess of thirty 30 days damages caused by atmospheric fallout chemical treatments tree sap salt ocean spray mold or animal droppings lightning hail rain flooding wind sand floods or other environmental or natural conditions or Acts of God staining blistering or...

Page 182: ...pair the boat or its components damage or injury resulting from speeding demonstration or any type of racing damages resulting from the failure to properly maintain and care for the boat and its components in accordance with the instructions found within this Owner s Manual shop supplies used in correction work such as but not limited to sealants lubricants cleaning supplies minor adjustments to t...

Page 183: ...components or parts under warranty does not extend the warranty period beyond the original expiration date Section 6 Warranty Voiding Events The following events will automatically void and discharge Malibu Boats from its obligations under this Limited Warranty and discharge Malibu Boats from any obligations herein the unauthorized disconnection tampering with or altering of the Malibu Boat s hour...

Page 184: ...tion and or information regarding a warranty claim against a Malibu Boat Malibu Drive Train and or Malibu Trailer prior to its repair as well as designate the place of repair Subject to the terms of this Limited Warranty any covered Malibu Boat Malibu Drive Train and or Malibu Trailer or component part with a substantial defect in materials or workmanship that is returned to an Authorized Service ...

Page 185: ...e After five years from the date of original purchase a warranty transfer is no longer eligible The boat package must be fully inspected by an authorized Malibu dealer The dealer will complete a warranty transfer specific to that boat package The transfer must be signed by the second private owner The transfer forms are available through the dealership only Consumer payment must be made to the dea...

Page 186: ...nded beyond its original expiration date Disclaimer This Emissions Control Warranty is applicable only where CARB and or U S EPA emission control system warranty regulation is in effect The use of additional or modified part s is not exempt If an non exempt part or component causes the failure of a warranted part or component the warranted part or component will not be covered under warranty Emiss...

Page 187: ...ngine manual or the Engine section of this manual for guidance Check the fuel level in the boat to be certain that the engine is not starving from lack of fuel or contaminated fuel Check for engine warning messages on the gauges display If any are present take the boat to the closest authorized Malibu dealer for evaluation and repair Gauges Switches and Video Screens A gauge or video screen does n...

Page 188: ...g their terminal life span Another alarm sounds These occur when a sensor detects that the engine or transmission temperature range or oil pressure range have exceeded programmed limits The boat s main system may begin shutting off peripheral activity to retain proper operation as long as possible It is usually in the operational best interest to return to shore as soon as possible to avoid being ...

Page 189: ...d Malibu Malibu Trailer dealer The brakes may require bleeding as there is air in the system that is allowing the actuator to malfunction The hitch ball may be too small too worn or require some lubrication Issue Braking is uneven including instances of the brake releasing when the driver s foot is on the brake pedal in the tow vehicle Consider There may be an issue in the tongue actuator such as ...

Page 190: ...pment Check Repair PFDs and Other Safety Equipment Check Repair Engine Mounts Check Repair Exhaust Flaps Check Repair Steering System Check Repair Shift Throttle System Inspect Repair Replace Ballast Pumps Inspect Repair Replace Bilge Pumps Replace Fuel Filter Inspect Fuel Lines Check Repair Wedge Surf Gate Operation Check Hull Paint where applied Prepare for Storage Winterization Recommission Boa...

Page 191: ...2021 OWNER S MANUAL Warranty 169 Date Date Date Date Date Date Date Date ...

Page 192: ...ring 13 Attaching to the Tow Vehicle 130 Auto Detect 79 Axles 120 B Backlighting 67 Ballast System 110 Band Surf 78 Basic Electrical Components 73 Basic Rules of the Road 18 Basic Safety Rules Trailer 118 Basic Safety Rules 3 Batteries 75 Batteries Connecting Disconnecting 76 Battery ies 146 Battery Charger 77 Battery Holders and the Connections Check the 143 Battery Maintenance 77 Battery Registe...

Page 193: ...erns Environmental 14 Conditions Hazardous 13 Configuration 61 Connect to the Tow Vehicle How to 120 Connecting to the Boat 120 Connecting Disconnecting Batteries 76 Connections to the Tow Vehicle 178 Control TXi Gauge View and Speed 65 Control Operation TXi Speed 65 Control Power Wedge 54 Control Speed 56 Control Surf Gate 54 Control Zero Off GPS Speed 70 Controller Sport Dash Optional Joystick 6...

Page 194: ...ded Safety 9 Equipment Safety and Required 9 Event Screen TXi 3 in 1 70 Exhaust Flap 146 Exhaust System 90 Explosion 25 Extended Non Use 148 Extended Storage and Winterization 150 Extension and Retraction Power Wedge and Surf Gate Manual 148 Extinguisher Fire 8 Extinguishing Equipment Fire 96 F Failure Operation 27 Fallen Skier or Rider 24 Final Checks Before Starting 126 Finishes Hull and Deck 13...

Page 195: ...TXi 63 L Label Star 85 Labels and Locations Warning 15 Labels On Product Warning 15 Ladder 99 Ladders Swim Board and 114 Language 61 Launching and Re Loading the Boat from the Trailer 131 Legal Requirements for Towing 118 Licensing Operation by Minors and 7 Lifting the Boat 148 Lighting Controls Advanced 59 Lighting 97 Lights Trailer 120 Lights Menu TXi 64 Lights Navigation 7 Line Guidelines Tow 2...

Page 196: ...nsibility and Boating Education 6 P Paddlewheel 113 Passenger Safety 10 PDF Viewer and Video Player TXi 66 Performance Interior 99 Person Overboard 27 Person Safety Responsibilities Towed 22 Personal Flotation Devices 8 Player TXi PDF Viewer and Video 66 Plus Factor 73 Poles Removable Guide 120 Port Rear Breaker Board 77 Power Wedge and Surf Gate Manual Extension Retraction 148 Power Wedge Control...

Page 197: ...ty Defects Trailer Reporting 118 Safety Education Opportunities Boating 6 Safety Equipment Check the 145 148 Safety Equipment Recommended 9 Safety First 6 Safety Information Important 6 Safety Responsibilities Towed Person 22 Safety Rules Trailer Basic 118 Safety Rules Basic 3 Safety Stop Switch Emergency 7 Safety Topics General Boating 9 Safety While Maintaining the Vessel 5 Safety 1 Safety Carbo...

Page 198: ...ce and 131 Storage and Winterization 148 Storage and Winterization Extended 150 Storage Compartments 104 Strut 112 Support Systems Monsoon Engine 86 Surf Band 78 Surf Gate Control 54 Surf Gate Manual Extension and Retraction 148 Power Wedge and Surf Gate 111 Swamping and Flooding 26 Swim Board and Ladders 114 Swim Board 137 Switch Emergency Engine Stop 96 Switch Emergency Safety Stop 7 System Sett...

Page 199: ...Engines Transmission 82 Vehicle Connections to the Tow 118 Vehicle How to Connect to the Tow 120 Vessel Burdened 18 Vessel Encountering Another 18 Vessel Privileged 18 Vessel Safety While Maintaining the 5 Video Player TXi PDF Viewer and 66 Video Screens TXi 65 Visibility of the Operator 13 Visual Distress Signals 9 W Wakesetter 20VTX 32 Wakesetter 21MLX 34 Wakesetter 21VLX 36 Wakesetter 22LSV 38 ...

Page 200: ...This page has been intentionally left blank ...

Page 201: ...ancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust service your vessel in a well ventilated area and wear gloves or wash your hands frequently when servicing this vessel For more information go to www P65warnings ca gov marine WARNING MALIBU BOATS LLC TENNESSE 5075 KIMBERLY WAY LOUDON TN 37774 865 458 5478 AUSTRALIA 813 HOPE COURT ALBURY N S W 2640 02 6...

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