Manaras MSJ, Installation And Instruction Manual

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Page 2: ...rd ECB BOARD 070M 21 8 1 General Layout 21 8 2 On Board LED Monitoring Status 22 8 3 Electronic Control Board ECB Programming 24 9 On Board Radio Receiver 28 9 1 Radio Receiver Components and Compatible Transmitting Devices 28 9 2 On Board Radio Receiver Programming Instructions 28 9 3 Optional External Radio Receivers Ordered Separately 28 9 4 Radio Control Functions 1 and 3 Button Transmitters 2...

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Page 4: ...ctional doors rolling doors and grilles DUTY 35 cycles hour or 150 cycles day Table 1 Operator Selection Guide Maximum Area in Square Feet general guideline Rolling Doors Sectional Doors HP Insulated Steel 16 ga Steel Steel Grilles 20 ga Steel Alu Door 22 ga Steel Alu Grilles 24 ga Steel Steel 18 ga ins Steel 18 ga 20 ga ins Wood Steel 20 ga 22 24 ga ins Alu Steel 22 24 ga Fiberglass 157 236 260 3...

Page 5: ...50 Drive chain 4ft 1 2 5 1 41 50 Chain link 1 6 4 5 16 18 x 5 16 Set screw HD1 HBAG 7 2 Key 1 4 x 1 1 2 8 1 Pocket wheel hand chain 24ft 3 4 9 1 Chain keeper for hand chain 4 10 1 Disconnect chain 14ft 3 5 11 1 Chain keeper for disconnect chain 5 12 1 Handle for disconnect chain 5 13 1 Entrapment Warning Placard NOTE Install the Entrapment Warning Placard shown in Figure 3 next to the control stat...

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Page 7: ... chain to the appropriate length Use the chain link to attach the operator drive chain together 5 Slide the operator to tighten the drive chain and then firmly tighten the mounting bolts 6 Check the tension on the chain there should be no more than a 1 4 of slack when the chain is depressed between the sprockets 7 Manaras Opera recommends the use of a chain spreader sold separately For technical s...

Page 8: ...ion allow for proper clearance upon opening the control box cover If the cover is obstructed from opening it is possible to remove the cover by unscrewing it from the box see Figure 9 Always close the cover before operating the door For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure 9 Unscrewing Screws from Control Box Cover Screws Figure 8 Open C...

Page 9: ...ground until both ends are approximately 2 feet 0 6 m from the floor Cut the hand chain if necessary 3 Connect both ends of the hand chain together 5 1 2 Disconnect Chain 1 Link the disconnect chain to the hook located at the extremity of the operator s disconnect mechanism see Figure 11 2 Install the handle under the chain keeper to facilitate handling of the chain 3 Under the handle make a knot ...

Page 10: ...formation Figure 12 Hoist Engagement and Hoist Operation Pull the handle and attach the disconnect chain to the chain keeper for manual operation Release the tension from the disconnect chain to return to electrical mode Chain Keeper Disconnect Chain Handle 2 Manual Mode 3 Storage PU LL PU LL STO R E STO R E Pull chain on either side to operate door Follow the 3 steps shown below to attach the cha...

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Page 12: ...r to section Operator Start up Table 9 p 31 Note One 1 notch on cam is equal to approximately of the door travel 6 4 Limit Switch Adjustment Without Manual Hand Chain if applicable Table 4 Limit Switch Adjustment Procedures no hoist Limit Switch Adjustment Procedures Open Limit 1 Move the open cam close to the open limit switch and proceed as per described in section Operator Start up Table 9 p 31...

Page 13: ...M 7 1 0 7 H 0 0 8 0 0 0 0 8 0 0 0 A 8A A 3 8 I 8A 7D A A 8 8 A A 8 A A 7 8 A 7 87 7 A 87 7 8 A 8A 87 7 A 8 46 8 A 7 16 A 16 16 16 1 7 8 A 8 8 8 7 A 8 A 66 62 2 6 6 2 6 H I8 A 9 4 A 9 1 6 8 9 J F A 9 4 F J 2 2 8 P 9 68 A 9 1 6 F J 8 P 9 8 00 111 J 2 ...

Page 14: ...in Figure 14 KEEP LOW VOLTAGE WIRES SEPARATE FROM LINE VOLTAGE WIRES 3 USE COPPER CONDUCTORS ONLY 7 2 Main Power Supply Connection Single Phase 115 230V Three Phase 208 230 460 575V Correct motor rotation Switch the BLUE and ORANGE motor wires on the power board Correct motor rotation Switch ANY TWO incoming lines phase on the power terminal block For technical support please call 1 800 361 2260 o...

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Page 16: ...ls through beam type Manufactured by Fraba UL File E323938 p n RAY NS 1001 PHOTO 061 Nema 4X photo cells use in industrial environments submersible and impact resistant through beam type Manufactured by Fraba UL File E323938 p n OSE T or OSE R or OPE PHOTO 065 Nema 4X photo cells use in industrial environments heavy duty housing retro reflective type Manufactured by Fraba UL File E323938 p n Ray R...

Page 17: ...44UM and INTERFACE 002 Connection Please consult the entrapment protection device installation manual for complete installation instructions Please contact your dealer or our inside sales department at 1 800 361 2260 for further information For technical support please call 1 800 361 2260 or visit www manaras com for more information ...

Page 18: ... installed facing each other across the door s path within 6 15 cm of the plane of the door and the beam no more than 5 3 4 14 6 cm above the floor 7 5 1 Electric Photo Cells Photo Eyes Non Monitored Through Beam Type Figure 25 PHOTO 008A B Figure 26 PHOTO 015 016 045 050 051 059 Reflective Type Figure 27 PHOTO 018 Figure 29 PHOTO 038 For technical support please call 1 800 361 2260 or visit www m...

Page 19: ...Place the air plug in the other end of the air hose Electric Sensing Edge 1 Place the junction box in position refer to Figure 30 2 Place the sensing edge in position 3 Use a coil cord or take up reel to connect the sensing edge wires to the operator terminals Install electric wires according to Figure 33 4 Connect the sensing edge to the junction box 5 N A Figure 31 AIRSWITCH 001 007 Figure 32 AI...

Page 20: ...accessories please contact your dealer or our inside sales department at 1 800 361 2260 for further information For technical support please call 1 800 361 2260 or visit www manaras com for more information 2 Position Key Switch 2 Position Key Switch Stop Button Twist the two 2 leads wires a minimum of 6 twists foot Recommendation Put Control Board on C2 or E2 Mode constant pressure to close ...

Page 21: ...ctronic Control Board BOARD 070M JP4 for Hoist Power Socket JP2 Output Module Socket Control Socket Radio Receiver Indicator LED D2 Green D3 Red D4 Orange LED D1 Green LED D5 Red D6 Red LED D12 Red D13 Red D14 Red Rotary Selection Switch LED D10 Red D11 Red On Board Push Buttons 2 Amp Fuse Microprocessor Chip External Accessories Terminal Strip LED D7 Red D8 Red D9 Yellow ...

Page 22: ... D5 RED Only when single button radio transmitter is activated stays ON for 1 sec D6 RED When reversing or sensing edge is activated D7 RED When close command is activated D8 RED When open command is activated D9 YELLOW Indicates that the stop button is connected and hoist or disconnect switch is not engaged D10 RED When inductive loop Terminal 12 is activated when loop is activated door can be cl...

Page 23: ...limit switch is not released deactivated within 3 6 sec while door starts to close open from the fully open closed positions 5 ON ON Indicates a faulty motor centrifugal switch single phase only 6 Flash OFF When door is opening 7 Flash Flash When timer to close is counting before closing the door 8 Flash Flash When door is opening during programming of the run timer or the mid stop features Refer ...

Page 24: ...se controls and will reverse the door while closing T Mode Selector switch position on 4 SET SELECT SWITCH ON T 4 Function Under Mode T 4 if monit entrapment protection devices are activated while door is closing the door will reverse and will not close by Timer to Close TTC TTC will also be disabled if the chain hoist is engaged or if the stop is activated before elapsed time TTC will resume its ...

Page 25: ...se T 4 or TS 5 Mode will close the door from the fully opened and mid stop positions after a factory preset time 5 sec Timer to Close can be programmed in increments of 1 sec or 15 sec TTC Programming Select Switch TTC Deactivation 1 Verify if the close limit switch is activated and if the close LED is ON 2 Set select switch on B Tm Cls 3 Press the Stop button to return the time to 0 sec or to rep...

Page 26: ...y Sequence 6 Set select switch run mode 0 1 2 3 4 or 5 Refer to Run Mode Settings section p 24 for mode descriptions Indicator LEDs Cycle Counter Display Sequence Mid Stop MD STP NOTICE The Mid Stop position must always be programmed adjusted so that there is a minimum gap of 12 between the top of the tallest vehicle and the bottom edge of the door Mid Stop when activated will allow the door to st...

Page 27: ...e door by using a single button radio transmitter or a single push button station SBC Activation Select Switch SBC Deactivation 1 Verify if the close limit switch is activated and if the close LED is ON 2 Set select switch on 9 SBC 3 Press the Open button 4 Set select switch on run mode 1 4 or 5 1 Verify if the close limit switch is activated and if the close LED is ON 2 Set select switch on 9 SBC...

Page 28: ... 0 3 0 6 A 6 8 3 3 A E 3 A 3 0 08 C 3 A 1 3 A 0 1 A E 3 8 1 3 3 A 0 8 1 3 3 A 1 E 3 A 0 E 3 338 1 3 3 A 0 A0 7 9 8 7 9 M L 308 A B 8 7 2 6 6 N 7 L 7 E 7 A L 7 7 L 7 6 E 1 1 B 5 0 2 7 8 3 0 A 6 0 A 0 08 3 666 A 00 111 1C 7 66 606 ...

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Page 32: ...vent any damage to occur to the door system This operator is supplied with a Door Lock Sensor feature The door lock sensor feature prevents the door from getting damaged when the door lock hasn t been removed prior to electronic operation It eliminates the need of external interlock wiring This feature can only be used on operators equipped with a friction clutch When the lock stops the door the c...

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Page 34: ...When pressing Open button door opens 1 2 ft then stops and reverses Mechanical door lock is engaged Release the door lock Verify if the rubber seal at the bottom of the door is frozen to the ground winter time Clear ice and free the rubber seal at the bottom of the door Door doesn t respond to any radio command No power supply transmitter light is OFF Replace the transmitter s battery Poor radio c...

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Page 36: ... for evidence of corrosion on electrical wires and connectors Inspect the wiring compartment and remove any dirt from the control units Verify all the grounding wires and terminals for corrosion Be particularly careful to verify the ground wires Verify the terminal strips to insure that all the screws are tightened Verify that the pneumatic edge or other entrapment protection devices installed on ...

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Page 38: ... pivot nut Adjust solenoid gap Remove solenoid cover Tighten pivot nut Check brake adjustment Pull the lever to adjust the gap between the plunger and solenoid body Gap must be between 1 4 and 3 8 Manually push the plunger onto the solenoid body and verify that the brake drum rotates easily by hand Solenoid Cover Brake Drum Pivot Nut Re install solenoid cover Recheck the gap measurement Lever Plun...

Page 39: ...ure Selector switch set on C2 mode Set switch on B2 mode B2 1 Photo cells are not properly aligned or are obstructed LED D4 is ON Clear the obstruction or re align Faulty monitored photocells or loose wires LED D4 is ON Verify tighten or replace Reversing device not connected Monitored photo cell as per UL325 LED D4 is ON Connect monitored photo cells as per UL325 for momentary contact to close Lo...

Page 40: ...r Close buttons are pressed Loose motor wires Verify and correct wiring Defective capacitor Replace Motor fails to shut off at fully closed or fully opened positions Defective limit switch Operate limit switch manually while door is moving If door does not stop replace the switch Limit cams are not adjusted Verify and adjust Limit drive chain is broken Replace Loose sprocket on limit shaft Tighten...

Page 41: ...41 3 Electrical Drawings 3 1 1 Phase Operator with BOARD 070M For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure 41 EDWG1107006601 ...

Page 42: ...42 3 2 3 Phase Operator with BOARD 070M For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure 42 EDWG1307006601 ...

Page 43: ...43 3 3 External Wiring with BOARD 070M For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure 43 External Wiring ...

Page 44: ...rt 1 1 BX SECTION COGGED V BELT VBELTBX30 5 1 MSJ FRAME SEE Table 17 2 1 CBOX ABS PC COVER COVER047 1 OPERA LIMIT SHAFT KIT MOUNTSHAFT018 3 1 MOTOR SEE Table 20 1 BRAKE ASSEMBLY KIT 101 103 BRAKE013 SEE Table 18 4 1 MOTOR PULLEY 2 0 x 5 8 5L STL PULLEY014 For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure 44 MSJ General Mechanical Exploded View ...

Page 45: ...ARING051 8 1 OPERA CLUTCHPLATE CLUTCHPLATE006 3 2 5 8 18 HEX JAM NUT ZP NUT013 9 1 OPERA POCKETWHEEL POCKETWHEEL005 4 1 CHAIN GUIDE OPERA GUIDE014 10 1 PULLEY 7 x 5 8 5L B PULLEY020 5 1 CL PAD 5 8x4x0 125 CLUTCHPAD005 11 1 SNAP ACT SW SPDT LEVER END BEND LIMIT025B 6 1 COMP SPRING DISC OSH SPRING043 1 CLUTCH HOIST SHAFT KIT MOUNTSHAFT016 For technical support please call 1 800 361 2260 or visit www...

Page 46: ...EVER LEVER064 8 1 PLATED SOLENOID COVER COVER048 3 1 BRAKE BAND ASSEMBLY HEAVY DUTY BRAKEPART019 9 1 SOLENOID SEE Table 20 4 1 BRAKE LEVER LEVER065 10 1 STEEL BRAKE DRUM ID 0 626 DRUM005 5 1 BRAKE LEVER PIVOT BUSHING053 11 1 TROLLEY ARM DISCONNECT SPRING SPRING026 6 1 PIN COTTER 1 8 X 1 1 2 PIN001 For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure...

Page 47: ...P005 2 1 RESET SEE Table 20 3 2 SINGLE LIMIT SWITCH LEVER 46 DEG LIMIT023 4 1 STD ELECT CONTR BOARD BOARD070M E 5 1 STD ELECT POWER BOARD 2 RELAYS BOARD066 6 1 STD SINGLE CUT OFF SWITCH LIMIT020 7 1 TRANSFO TO 24V SEE Table 20 For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure 47 Opera Control Box with BOARD 070M E ...

Page 48: ...V 230V 1PH MOTOR254 1PH 5 AMPS RESET RESET002 3 4HP MOTOR 3 4HP 120V 230V 1PH MOTOR255 1PH 7 AMPS RESET RESET004 1HP MOTOR 1HP 120V 230V 1PH MOTOR256 1PH 9 AMPS RESET RESET006 208V 3PH 1 2HP TRANSF037 MOTOR 1 2HP 208V 460V 3PH MOTOR271 MOTOR 3 4HP 208V 460V 3PH MOTOR273 3 4HP 1HP MOTOR 1HP 208V 460V 3PH MOTOR275 460V 3PH 1 2HP TRANSF088 SOLENOID003 MOTOR 1 2HP 208V 460V 3PH MOTOR271 3 4HP MOTOR 3 ...

Page 49: ...49 Notes For technical support please call 1 800 361 2260 or visit www manaras com for more information ...

Page 50: ...50 Notes For technical support please call 1 800 361 2260 or visit www manaras com for more information ...

Page 51: ...ritten specifications are not properly applied by the Buyer when selecting the equipment If our written instructions for installation and wiring of the electrical connections have not been followed If our equipment has been used to perform functions other than the functions it was designed to handle If Manaras Opera equipment is used with electrical accessories switches relays etc that have not be...

Page 52: ...Reg T M of 9141 0720 Québec Inc BOOK 1029 REV 0 2019 09 06 ...