MANCO 6150, Owner'S Manual

Page 1: ...R MUST UNDERSTAND THIS VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC ROADS STREETS HIGHWAYS AND THOROUGHFARES THE OWNER AND EACH OPERATOR MUST READ AND UNDERSTAND A...

Page 2: ...mponent failure or damage caused by any of the following abnormal strain or stress neglect abuse improperassembly of components which were supplied in the factory sealed carton after the vehicle left...

Page 3: ...lug Carburetor GeneralCleaninq GeneralLubricatiH_ hain LubricatiH_ anJAdjustment FrH_t anJ Rear Shock Adjustment ShifterAdjustment Storage Instructi H_ General Maintenance Tire Wkeel Replacement FrH_t...

Page 4: ...ngine break in period of 5 hours whereby the engine oil MUST be changed See SERVICE section page 22 Beginners are urged to seek instruction from a dealer or qualified instructor before and during the...

Page 5: ...llow the assembly instructions to make sure the Fun Kart was assembled properly WARNING Check tire pressure before each use Prior to operating the vehicle check and adjust tire pressure to the proper...

Page 6: ...LL Most accident fatalities are due to head injuries Operator and any passenger should also wear face shields or goggles boots gloves and other appropriate protective clothing See KART OPERATION A I W...

Page 7: ...rt the passenger seatbelt must be securely fastened within the Fun kart If the passenger restraint system is not properly used by the operator and or passenger loss of control and possible personal in...

Page 8: ...an original gas cap or OEM replacement NEVER fill fuel tank while the Fun Kart is inside a building After filling the tank move the Fun Kart at least ten feet before attempting to start the engine t...

Page 9: ...ding of the cable and or the throttle mechanism This may result in the throttle sticking which can cause the engine to continue to run and result in loss of control WARNING Assembly maintenance and or...

Page 10: ...mbled to this Fun Kart are for decorative purpose and limited brush protection Brush Bars were not designed for roll over or to restrict all brush or tree branches from protruding into operator passen...

Page 11: ...the kart in motion may CSLISe transmission a damage 11330 D Risk ofDeath or_rious injury Shoulder length andlonger hair orloose clothing can getcaught inmoving parts behind orbelow theseat e Restrain...

Page 12: ...gas cap is fastened securely h That the braking system is functioning properly i That all safety labels are in place legible and understood j That any and all axle guards chain guards torque converter...

Page 13: ...conditions shall not ride in or operate a Fun Kart a Those with heart conditions b Pregnant women c Persons with head back or neck ailments or prior surgeries to those areas of the body d Persons wit...

Page 14: ...k for a D O T Department of Transportation or Snell Memorial Foundation SNELL sticker on any helmet you buy Always wear a face shield or goggles to protect your eyes and help your vision t WARNiNG t O...

Page 15: ...gs before or while operating this kart IS YOUR VEHICLE READY TO DRIVE Before each drive it is importantto inspectyour kart and make sure any problems you find are corrected A pre drive inspectionis a...

Page 16: ...ers 8 Brush bars Steering 10 Frame Chassis 11 Battery Check for smooth operation Ensure throttle snaps back to idle Check for frayed or loose cable Check for mud debris and ice in throttle mechanism C...

Page 17: ...factured for off road use only not for use on paved surfaces Driving on paved surfaces can affect the kart handling control and cause excessive wear to your tires WARNING Operating this kart on paved...

Page 18: ...opriate for your skill your kart the terrain visibility and other operating conditions Use of this Kart on Unfamiliar or Rough Terrain Before driving in an unfamiliar area always check the terrain tho...

Page 19: ...hrottle to return to the idle position See Fig Below WARNING Every time prior to starting the engine check the throttle assembly to ensure that when the pedal is pushed all the way forward the assembl...

Page 20: ...REAK IN oil pre filled in the engine crankcase This oil MUST be changed after 6 hours of operation Replace with a 10W40 weight motor oil as described in the SERVICE section of this manual E Engine Sto...

Page 21: ...he cargo rack may cause serious injury or death J Gear Selection This kart is equipped with a Drive Neutral Reverse transmission To shift gears bring the kart to a complete stop and let the engine RPM...

Page 22: ...KART FEATURES AND LOCATIONS IIIL YRIR PAGE 21 OWNII I 8iC i R i 8 I AN A 615 I _R N i l i 41_ _...

Page 23: ...er This will insure proper lubrication of the internal parts and prevent costly repairs due to excessive wear CAUTION This unit has been shipped with special BREAK IN oil pre filled in the engine cran...

Page 24: ...f carbon or excess oil will greatly reduce engine performance If possible check the spark plug gap area between the electrodes using a wire feeler gage or spark plug gap tool b Correct gap is 0 6 07ra...

Page 25: ...igure below DRIVE CHAIN ADJUSTMENT _ _ NUT 1 _ DRIVE CHAIN A new chain will have initial stretch and therefore will require adjustment The first chain adjustment should be made after the first 2 hours...

Page 26: ...nd 4 pulling the cable housing to draw the 2 control cable tight Re tighten nuts 3 and 4 when the cable is properly tensioned J Storage Instruction If you plan to store and not operate your kart for a...

Page 27: ...after replacing the wheels C Front Wheel Alignment Ref Toe Adjustment Diagram The front wheels should be set with a toe in from 1 8 to 1 4 At the centerline of the tires measure the Distance A and th...

Page 28: ...l not to smash or crush and wires and connections REPLACEMENT PARTS AND SERVICE Most replacement parts are typically available from your dealer Because of immediate availability and convenience it is...

Page 29: ...Spark plug Plug gap Fuel Type KF B24J 9 9 hp 7500rpm 13 ft lbs 5500rr m Keyed Electric CDI Ferce Splash SAE 1OW 40 CVT automatic with Neutral and Reverse C7HSA NGK 0 6 0 7ram Mid Grade Unleaded 89 Oct...

Page 30: ...ean I Inspect L Lubricate R Replace ELECTRICAL SCHEMATIC Step Switch OeMI G B W I C _ t BR I _ B L___J L_ght S_tch Defai_ Brak_ Sw_tch F q F 7 I 2_ _ _ _ Headfemp I _ __ _ L _ IF I_ _ G m I 12V 25W I...