Mandalay 38A 2004, Owner'S Manual

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Page 2: ...NCY ROADSIDE ASSISTANCE 1 4 24 HOUR TOLL FREE EMERGENCY MESSAGE SERVICE 1 4 FREE CUSTOMER TRIP ROUTING AND FULL COLOR MAP SERVICE 1 4 TOLL FREE NATIONWIDE SERVICE APPOINTMENT SERVICE 1 5 SERVICE ASSIS...

Page 3: ...5 ELECTRICAL SYSTEM 4 6 ROOF VENTS 4 6 ABS PLASTICS 4 6 WINTER PRECAUTIONS 4 7 STORAGE PREPARATIONS 4 8 PERIODIC MAINTENANCE CHART 4 9 IDENTIFICATION SAFETY 5 1 REPORTING SAFETY DEFECTS 5 1 RECREATIO...

Page 4: ...RIBUTION 6 4 WEIGHT INFORMATION LABEL 6 5 COMPUTING YOUR LOAD LOAD DISTRIBUTION 6 6 DRIVING 6 7 HILLS DALES MAKING THE GRADE 6 7 TRAILER TOWING 6 8 TOWING PROCEDURE 6 9 EMERGENCY STOPPING 6 10 FUELING...

Page 5: ...ONITOR PANEL 9 3 COMMON FIELD PROBLEMS 9 4 WASTE WATER SYSTEM 9 4 HOLDING TANKS 9 5 FAUCETS 9 6 TOILET 9 7 WATER SYSTEM WINTERIZATION 9 7 WATER SYSTEM MAINTENANCE TROUBLESHOOTING 9 8 ELECTRICAL SYSTEM...

Page 6: ...BOUT YOUR LP GAS DETECTOR 11 6 LP GAS SAFETY PRECAUTIONS 11 8 INTERIOR CONTROLS OPERATIONS 12 1 REAR VISION TV MONITOR SYSTEM 12 1 LIVING QUARTERS 12 1 CONDENSATION 12 2 OVERHEAD VENTS 12 2 HYDRAULIC...

Page 7: ...age period that the prior owner was entitled to under this limited warranty Mandalay s obligation to repair or replace defective materials or workmanship is the sole obligation of Mandalay under this...

Page 8: ...rnace and roof air conditioner Minor adjustments such as adjustments to the interior or exterior doors drawers latches etc will be performed by the dealer during the first 90 days of warranty coverage...

Page 9: ...d warranty lasts or the exclusion or limitations of incidental or consequential damages Therefore the above limitations may not apply to you LEGAL REMEDIES ARBITRATION In consideration for Mandalay pr...

Page 10: ...ervice provider in the country to give you immediate access to fast dependable service when and where you need it To request service contact Coach Net at 800 232 4308 Our exclusive 24 hour Customer Ca...

Page 11: ...DISPATCH OF ON SITE MECHANICAL SERVICE IN THE EVENT OF A BREAKDOWN FREE JUMP STARTS FREE TIRE CHANGES FREE FUEL DELIVERY FREE LOCK OUT SERVICE Mandalay 1 5 For further details and instructions on how...

Page 12: ...l Serial Number Generator Model Serial Number Roof Air Conditioner s Model Serial Number Inverter Model Serial Number Misc Misc Misc Misc Misc Mandalay recommends the customer records the information...

Page 13: ...ITEM SERIAL NUMBER VALUE Mandalay 1 7 OWNER S PERSONAL PROPERTY RECORD...

Page 14: ...COMPANY POLICY AGENT S NAME ADDRESS BUSINESS PHONE EMERGENCY PHONE RENEWAL DATE S NOTES 1 8 Mandalay OWNER S INSURANCE INFORMATION...

Page 15: ...easure from this recreational vehicle Review both this manual and the chassis manufacturer s owner s manual with your dealer Be sure to ask them any questions you have at that time Also make sure to r...

Page 16: ...manent dwelling or rental vehicle it could cause the carpet drapes upholstery and interior surfaces to deteriorate prematurely This premature wear caused by long term or permanent residency may under...

Page 17: ...railer light connections Security of any auxiliary equipment such as TV and CB antennae awning etc Windshield wiper blades Generator compartment Fresh and waste water connections drains and supplies s...

Page 18: ...ere and what type of flammable materials you store Certain storage areas are clearly labeled DO NOT STORE COMBUSTIBLE MATERIALS Examples of spark producing areas depending on RV model are base kitchen...

Page 19: ...r another personal needs and taste come into play Our suggestion is to take a weekend trip to a camp location that is close to home Be sure to have a note pad and pen available to write down items you...

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Page 21: ...Many repair costs are greatly increased due to the fact a small problem can begin to affect other parts and systems of the motorhome if left unattended If a situation arises involving maintenance or c...

Page 22: ...roblems with interior walls and components Cover these areas with plastic sealing the edges with tape until proper repairs can be made SEALS AND ADHESIVES It is important to maintain the seals and adh...

Page 23: ...ple by use of a silicone spray Keep screens and window slides clean and free of debris to maintain proper operation and avoid component road damage Test the operation of all windows occasionally to ma...

Page 24: ...efully Follow all of the product manufacturer s safety requirements NOTE If your roof should somehow be punctured cover the puncture to seal out moisture and have it repaired as soon as possible check...

Page 25: ...d Also read the rest of this manual following the instructions for the care and use of appliances Do not place hot pans directly on countertops because they can loosen or scorch surface PRE FINISHED P...

Page 26: ...e to have it checked by a qualified electrician ROOF VENTS Check roof vents regularly for debris that may block air flow or jam the cranking mechanism Lubricate the cranking mechanism with light oil A...

Page 27: ...ible to freezing and steps should be taken to protect them from damage Food Storage In the event the recreational vehicle is left for a period of time without the furnace in operation canned goods and...

Page 28: ...d that they are fully charged specific gravity of 1 260 A discharged battery will freeze and crack the case ruining the battery In storage a battery will lose charge gradually over a 30 to 45 day peri...

Page 29: ...ctions for leaks signs of wear X Check drainage system for leaks road damage X Sanitize system X Winterize system depending on local seasonal conditions Electrical System X Check GFCI circuits X Perfo...

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Page 31: ...t www nhtsa dot gov You can also obtain other information about motor vehicle safety from these sources RECREATIONAL VEHICLE SERIAL NUMBER DECALS AND DATA PLATES The recreational vehicle serial number...

Page 32: ...the back of this folder Only those products and options which are on your RV will be included in this packet You should go over the literature with your dealer during the pre delivery inspection Any...

Page 33: ...RV and proper ventilation when using the cooking appliances will avoid dangers of asphyxiation It is especiallyimportant that cooking appliances not be used for comfort heating as THE DANGER OF ASPHYX...

Page 34: ...g wood or charcoal burning grills and stoves shall not be used inside the vehicle because they may cause fire or asphyxiation FIRE SAFETY Fire safety is an important part of owning a RV The following...

Page 35: ...e with aclear path to an exit Press the button down all the way aimed at the base of the fire and spray with quick motions from side to side Avoid inhaling the dry chemicals Although non toxic they co...

Page 36: ...Normally this detector ignores combustible gases The TEST button will change the sensitivity so butane can be detected temporarily If the detector will respond to butane it will respond to CO gas duri...

Page 37: ...An ionization detector offers a broad range of fire sensing capabilities However they do possess limitations Fire could start in a location that would prevent smoke from reaching the detector They ar...

Page 38: ...me is in motion Avoid seat rotation while in transit Children must not be transported unrestrained Infants must be placed in approved safety seats Small children must be restrained in child safety sea...

Page 39: ...dow operates the same as all other windows To open the egress window lift the red handle and push outward on the window To close the egress window pull the window closed and lower the handles to lock...

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Page 41: ...r working condition following the service schedule in the chassis literature and the recommendations of your chassis service representative WHEELS AND TIRES Your motorhome tires play an important role...

Page 42: ...s owner s manual If you suspect that the wheel nuts have loosened at any time have checked and torque to proper limits immediately If you suspect or notice wheel stud bolts are cracked or broken they...

Page 43: ...carry and how you disperse the cargo we advise you to have the motorhome alignmentchecked in the loaded condition the way you would travel down the road Not having the alignment set in the loaded con...

Page 44: ...ight GAW The total axle weight under any given load condition 3 Unloaded Vehicle Weight UVW Weight of this motorhome as built at the factory with full fuel engine oil and coolants The UVW does not inc...

Page 45: ...pacity means the maximum weight of all passengers including the driver personal belongings food fresh water LP gas tools tongue weight of towed vehicle dealer installed accessories etc that can be car...

Page 46: ...r load and load distribution you must know both actual scale weights and the GAWR and GVWR found on the Federal Certification Label on the motorhome Weigh with all passengers equipment luggage and flu...

Page 47: ...vehicle Generally speaking it will take more time thus more distance to pass when it necessitates driving in an on coming lane of traffic It will take more time to clear an intersection from a dead s...

Page 48: ...loss of control of the motorhome and towed vehicle or trailer and may cause an accident and serious injury For specific towed vehicle braking requirements consult the chassis owners manual that comes...

Page 49: ...towed If the motorhome needs to be towed Secure any loose or protruding parts if the motorhome is damaged Inspect the points of attachment on a disabled motorhome If attachment points are damaged sel...

Page 50: ...RV in the center of the lane and toward approaching traffic c Place the third100 feet in front of the RV in the center of the lane and away from the traffic approaching from behind 5 Always stand off...

Page 51: ...anual furnished with your motorhome has complete information for operating and maintaining chassis functions Make sure to read and follow all instructions in the chassis owner s manual paying particul...

Page 52: ...of operation the unit takes fresh air from outside and heats or cools it before discharging into the vehicle Only when operated in the MAX A C mode does the system take air from inside the vehicle OPE...

Page 53: ...s a small amount of air is directed to the windshield for defrost The A C system does not operate in FLOOR mode Outside air is drawn into the system and discharged through the floor and defrost outlet...

Page 54: ...gine DO NOT hold the switch down for extended periods of time Overheating will occur causing serious electrical failure and damage to electrical components HEADLIGHT SWITCHES The three position headli...

Page 55: ...This switch activates optional heaters in each of the outside mirrors that defrost them when required Turn the heaters off when the mirrors are defrosted POWER MIRROR ADJUSTMENT The power mirror func...

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Page 57: ...closed This movable bolt will keep that from happening It is important to always make sure that the latch is maintained and working properly The door has 2 locking positions always make sure the door...

Page 58: ...ty These doors are equipped with gas struts to hold the door open if these become weak contact yourdealer for proper replacement If the wrong size strut is used it could cause damage to the door On co...

Page 59: ...from rain wind or snow If threatening weatherapproaches you need to retract all awnings If the awnings are rolled up wet open them back up as soon as possible to allow them to dry GENERATOR SLIDE Your...

Page 60: ...ngine or the engine of any vehicle longer than necessary when the vehicle is parked 6 DO NOT simultaneously operate generator and a ventilator which could result in the entry of exhaust gas When exhau...

Page 61: ...t with cleanup 2 Coax Cable Hook up When available provides cable and or satellite to interior of RV 3 Phone Jack Hook up Supplies phone service to RV interior when available 4 110 volt Outlets 5 No F...

Page 62: ...un sewer hose through access hatch 14 Sewer Hose Hook up Attach sewer hose to this fitting to assist with drainage 15 Black Tank Dump Valve Pull T handle out to dump solid waste from the black tank 16...

Page 63: ...he rally kit compartment 2 Attach one end to water supply and the other end into the city water connection inside the rally kit 3 Turn lever on the bypass valve to the city water position 4 Turn the o...

Page 64: ...ition When trying to drain entire onboard fresh water system make sure to open faucets water heater drain and system low point drains to remove all fresh water from the system When systems is finished...

Page 65: ...switch designated for the tanks and read the level indicators on the panel The indicator is proportioned in quarters with each light being lit up to the level that the tank contains Sometimes residue...

Page 66: ...ing tank probes are located incorrectly In this case the monitoring system indicates lower levels than are actually present in the holding tank This problem can be corrected by moving the ground probe...

Page 67: ...hat harmful and toxic materials can accumulate if the holding tanks are not regularly drained and thoroughly rinsed It is also important to use holding tank deodorizing and cleaning agents in the wast...

Page 68: ...eed time to break down solids before they can be released If draining gray water tank directly into sewer inlet while parked make sure to close termination valve for a period of time before leaving al...

Page 69: ...good system drainage 2 Drain the waste water tanks as previously outlined 3 Turn the water pump switch off 4 Open all faucets and the water heater drain 5 Open low point drains on the water lines 6 Dr...

Page 70: ...ened by hand disconnect the fitting and check for dirt scale or other foreign substance which may be causing the leak Clean the fitting thoroughly and reinstall If leaking persists shut off the water...

Page 71: ...ECTING TO AN OUTSIDE POWER SOURCE A 50 amp shoreline power cord is provided to attach the RV to a grounded power source The electric utility service connection is located on the driver s side of the R...

Page 72: ...ce while at the same time being in contact with an electrical ground such as water plumbing or the earth If an imbalance is detected the GFCI will trip and shut off power to the outlet Even with GFCI...

Page 73: ...stem through the use of an isolating controller The controller prevents the coach batteries from discharging the chassis battery when the motorhome is parked Some additional characteristics of the iso...

Page 74: ...connect switches as a substitute for turning off the various 12 volt applications available in the motorhome NOTE If 12 volt functions are not working be sure to check that the battery disconnect swit...

Page 75: ...dition of a battery at regular intervals will help insure its proper operation Here are some recommendations for checking and servicing batteries 1 Keep the battery mounted securely Vibrations cause e...

Page 76: ...EM A 12V DC distribution panel is located next to the 110V circuit breakers The panel contains circuits with replaceable fuses for protection of RV 12V lines If any line is loaded beyond the capacity...

Page 77: ...y of the appliances when you stop for a break or for the night So always be aware of the alternator s output Also check the monitor panel frequently to see that the coach batteries are at full charge...

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Page 79: ...for expansion into vapor This vapor is reduced in pressure by passing through a regulator This reduction in pressure is a two step process which assures consistent pressure for use regardless of outs...

Page 80: ...leakage which occurred while filling the tank to dissipate DO NOT light pilot lights if you continue to smell LP gas Shut off the Supply Valve Allow the recreational vehicle to ventilate for 30 minute...

Page 81: ...r whenever you suspect a problem The correct line pressure should be 6 oz or 11 inches of water column Because air is required for proper operation of the regulator it is very important that the regul...

Page 82: ...e of moisture before refilling 2 DO NOT overfill the LP tank 3 Make sure to keep the service valve on an empty tank closed 4 If freezing has occurred have your LP dealer purge the LP tank before refil...

Page 83: ...toff switch the detector will be turned off when this switch is turned OFF When the detector is powered by connecting the battery or turning ON the master cutoff switch the green indicator will light...

Page 84: ...l vehicle dealer or a qualified LP gas service representative to have an 11 Water Column Test performed WARNING NEVER CHECK FOR LEAKS WITH AN OPEN FLAME NOTE The scent of LP gas a garlic like odor is...

Page 85: ...urned off The problem is a weak battery in the smoke detector which causes the smoke detector to produce short beeps which sound similar to the alert sound of the LP Gas Detector This is a high pitch...

Page 86: ...ing labels and decals are used throughout the recreational vehicle in locations where the potential for a dangerous situation is present They have been installed not only because of the requirement to...

Page 87: ...ture brightness can be controlled by rotating the reception switch A contrast control is also provided to adjust the picture further Adjust by rotating the switch Contrast and bright controls are prov...

Page 88: ...ed during the hottest part of the day Window awnings are very helpful in keeping inside temperatures down Also during hot weather be aware that air conditioners need to operate on voltage of 110 to 12...

Page 89: ...HICLE DO NOT USE LEVELING JACKS OR AIR SUSPENSION TO SUPPORT VEHICLE WHILE UNDER VEHICLE OR CHANGING TIRES VEHICLE MAY DROP AND OR MOVE FORWARD OR BACKWARD WITHOUT WARNING CAUSING INJURY OR DEATH KEEP...

Page 90: ...h to apply power 2 Insert the SLIDE OUT CONTROL PANEL KEY and turn the KEY SWITCH to the ON POSITION 3 To extend the room press and hold the ROOM CONTROL SWITCH in the EXTEND POSITION The room locking...

Page 91: ...e the ROOM CONTROL SWITCH NOTE The top of the room will come into contact with the body of the motorhome first The leading edge of the room floor will rise up as the bottom of the room is drawn in IMP...

Page 92: ...ALVE T HANDLESbefore moving the vehicle to prevent the room from extending while driving 5 The system should be repaired before using again MAINTENANCE OIL LEVEL It is important that all rooms are ful...

Page 93: ...UNDER THE BED STORAGE There may be a large storage area located under the bed It is accessed by grasping the end ledge at the foot of the bed and lifting Make sure before lifting that there is nothin...

Page 94: ...p between the seats on the ledges provided Loosen the seat cushion from the velcro fasteners and slide together to form the bed Reverse this process when reconverting to the dinette configuration Wall...