M&C SP2500-H Series, Instruction Manual

Page 1: ...Gas sample probe Series SP SP2500 H SP2500 H C I BB SP2500 H C I BB F Instruction Manual Version 1 00 02 ...

Page 2: ... don t hesitate to contact M C or your M C authorized distributor You will find all the addresses in the appendix of this manual For additional information about our products and our company please go to M C s website www mc techgroup com There you will find the data sheets and manuals of all our products in German and English This instruction manual does not claim completeness and may be subject ...

Page 3: ...ckpurging and calibration gas line 19 12 5 Electrical connection 19 12 5 1 Versions with internal capillary tube thermostat 20 12 5 2 Version with external thermostat 20 13 Starting 21 14 Closing down 22 15 Maintenance 22 15 1 Replacement of filter element and seals 23 16 Proper disposal of the device 23 17 Spare parts list 24 18 Annex 24 List of illustrations Figure 1 Probe type SP2500 H 9 Figure...

Page 4: ...installation and maintenance work All necessary information a skilled staff will need for appropriate use of this product are given in this instruction manual 2 DECLARATION OF CONFORMITY CE Certification The product described in this instruction manual complies with the following EU directives EMV Instruction The requirements of the EU directive 2014 30 EU Electromagnetic compatibility are met Low...

Page 5: ...es This also applies to any external control circuits that are connected The device is only to be used within the permitted range of temperatures and pressures Check that the location is weather protected It should not be subject to either direct rain or moisture The equipment must not be used in hazardous areas Installation maintenance monitoring and any repairs may only be done by authorized per...

Page 6: ...at a material damage may occur in case the respective safety measures are not met Attention This means that an unintentional situation or an unintentional status may occur in case the respective note is not respected Note These are important information about the product or parts of the instruction manual which require user s attention Qualified personnel These are persons with necessary qualifica...

Page 7: ...temperatures requires wearing protective gloves Wear safety glasses Protect your eyes while working with chemicals or sharp objects Wear safety glasses to avoid getting something in your eyes Wear protective clothes Working with chemicals sharp objects or extremely high temperatures requires wearing protective clothes ...

Page 8: ...vailable is arranged in a housing with minimal dead space outside the process area The probes are designed for replacement of the filter element without the need for tools as the sample line does not need to be removed contamination of the clean gas side is avoided Cleaning of the sample tube or preliminary filter takes place by withdrawing the filter part from the probe without having to remove t...

Page 9: ... 2x Sample OUT Pre filter Sample tube Power Low temperature Test gas IN Test gas Sample IN 180 C Sample OUT 0 7bar Option Option 2x Option C Option C alarm 2 sample OUT Test gas IN Option C 345 Tube 6x1 1 4 NPTi Figure 1 Probe type SP2500 H 340 115V 60Hz 110 260 207 230V 50Hz NL L 7 2 1 6 345 Tu 30 C 89 To 30 C 0 180 C Tref Test gas IN Control IN Sample OUT Pre filter Sample tube Power Low tempera...

Page 10: ...Tu 30 C 89 To 30 C 0 180 C Tref Test gas IN Control IN Sample OUT Pre filter Sample tube Power Low temperature alarm Backflush IN Tube 6x1 1 8 NPTi Backflush Sample IN 180 C 2 6bar Test gas Control Sample OUT 3 10bar 0 7bar Backflush IN 1 4 NPTi Tube 8x1 345 Figure 3 Probe type SP2500 H C I BB F ...

Page 11: ... 20S9435 Type with glass filter element 0 1GF150 filter fineness 0 1 µm seal PTFE GF150 20S9020 Type with PT100 sensor instead of capillary controller without thermostat PT100 20S9025 Type with thermocouple Fe CuNi type J instead of capillary controller without thermostat Fe CuNi 20S9027 Type with thermocouple Ni CrNi type K instead of capillary controller without thermostat Ni CrNi 20S9028 Type w...

Page 12: ...ion After 40 min Alarm contact rating 250 V 3 A 0 25 A operating point ΔT 30 C to Tnominal Sample gas outlet connection 1 4 NPT internal for tube connection Ø 6 8 or 10 mm Calibration gas backpurging connection 1 4 NPT i C Back purging tube 8 mm calibration gas tube 6 mm Isolating valve I connection 1 8 NPT i Control air pressure range 3 10 bar Filter space volume 280 cm3 Filter fineness S 2K150 c...

Page 13: ...0 C 0 180 C Tref 345 Figure 4 Dimensions mm of SP2500 H probe 10 RECEIPT AND STORAGE The probe and any special accessories should immediately be unpacked carefully upon delivery and against the delivery note The delivery should be checked for any transport damage and the transport insurer immediately notified of any damage Note The probe should be stored protected from frost ...

Page 14: ...aintenance The sample nozzle locally should be dimensioned so that the nozzle temperature is always above the acid dew point to prevent corrosion and blockages If the ambient temperature in the area of the nozzle is higher than 60 C due to the radiated heat a radiant heat reflective plate must be installed in the area of the nozzle locally to protect the probe The nozzle mounting flange connection...

Page 15: ...t 450mm away from the G3 4 t connecting thread If the sample nozzle does not correspond to the standard flange connection DN65 PN6 the optional supplied adapter flange must be fitted to the probe in the same manner Note In the preferred probe mounting position the sample gas outlet points downwards does not make any difference to the function of the probe It is recommended to mount the probe with ...

Page 16: ...e tube in the process without having to remove the probe head For this purpose the filter housing covers must be removed as follows Figure 5 Schematic diagram of filter housing cover Turn handle A about one full turn anticlockwise so that the cover is lifted Place handle C in position E Swing out clamp B to the left in the direction of G Remove the filter housing cover with handle A ...

Page 17: ...re 6 Removal of filter housing cover Fitting of the preliminary filter or sample tube takes place as follows Unscrew the mounting adapter for the preliminary filter or sample tube from the filter housing cover Figure 7 Fitting preliminary filter or sample tube The filter element is now visible ...

Page 18: ...i thread This thread can be used for screwing in appropriate connecting unions for lines with the sizes Ø 6 mm standard 8 mm or 10 mm The sample line is connected as follows Loosen the toggle type fasteners on the insulating cover and hood and remove Screw the appropriate threaded union into the probe head with sealing tape Insert the line through the respective opening in the probe base plate and...

Page 19: ...troller The probe can also be provided with an optional PT100 or thermocouple This requires the connection of an external thermostat Danger An incorrect system voltage can damage the device Ensure that the system voltage corresponds to the voltage shown on the rating plate prior to connection The probes must be mounted so that any contact with live parts is impossible The use of heat resistance ca...

Page 20: ...opriate terminals contact position Tu indicates alarm Screw the cover back in place again Note The use of temperature resistant cable is recommended 12 5 2 VERSION WITH EXTERNAL THERMOSTAT Remove the cover of the connection box The electrical wiring diagram shown is contained in the cover Insert the mains cable min 3 x 1 5 mm2 through the cable gland and connect to the appropriate terminals Insert...

Page 21: ...t activates the thermostat press reset button to switch on again The following step by step procedure is recommended Check the set temperature on the built in thermostat or on the external controller Warning Caution Do not touch the probe surface when in use The high surface temperatures that prevail are liable to cause burns Protective gloves must be worn and the probe must be protected to preven...

Page 22: ...e The high surface temperatures that prevail are liable to cause burns Protective gloves must be worn and the probe must be protected to prevent unauthorised access Warning Prior to carrying out maintenance on electrical components the power supply must be disconnected in all poles This applies similarly to any connected alarm and control circuits Maintenance intervals cannot be recommended These ...

Page 23: ...rled screw inspect filter and replace if necessary Inspect filter element seals and replace if necessary Inspect O tings in cover and replace if necessary Clean filter space Refit filter housing cover in reverse order and insert probe head Lock filter housing cover as described under 12 2 Fit protective cover Note Graphite seals in combination with the highly heated probe can only be used a single...

Page 24: ... 68 Viton for cover SP2500 H 93S1005 Spare O ring 86 Viton for cover SP2500 H 93S1010 Spare O ring 105 Viton for cover SP2500 H 93S0057 Gasket 11 2 Novapress for filter holder SP2500 90S2077 Flange gasket DN 65 PN 6B 67 for SP2000 93S0010 Spare thermostat 0 180 C 93S0015 Spare heating cartridge HLP 230 V 800 W 93S0017 Spare heating cartridge HLP 115 V 800 W 93S0018 Heat transfer compound for fitti...