Manitou MC 25-2 D K ST3A S1, Operator'S Manual

Page 1: ...OPERATOR S MANUAL ORIGINAL INSTRUCTIONS EN 12 12 2017 647635 MC 18 2 D K ST3A S1 MC 18 4 D K ST3A S1 www duma rent com...

Page 2: ...given at the time of its design The level of equipment of the lift truck depends on the options chosen and the country of sale According to the lift truck options and the date of sale certain items o...

Page 3: ...mentaries and instructions even the document organization that are found in this document are the intellectual property of MANITOU BF Any violation of the aforementioned may lead to civil and criminal...

Page 4: ...1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 4 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE 647635 12 12 2017 MC 18 2 MC 18 4 ST3A S1 www duma rent com...

Page 5: ...1 1 1 O P E R AT I N G AND SAFET Y INSTRUCTIONS 647635 12 12 2017 MC 18 2 MC 18 4 ST3A S1 www duma rent com...

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Page 8: ...S UNLADEN AND LADEN 9 A BEFORE STARTING THE LIFT TRUCK 9 B DRIVER S OPERATING INSTRUCTIONS 9 C ENVIRONMENT 9 D VISIBILITY 10 E STARTING THE LIFT TRUCK 10 F DRIVING THE LIFT TRUCK 11 G STOPPING THE LIF...

Page 9: ...ENGINE 18 PROTECTING THE LIFT TRUCK 18 BRINGING THE LIFT TRUCK BACK INTO SERVICE 18 LIFT TRUCK DISPOSAL 19 RECYCLING OF MATERIALS 19 METALS 19 PLASTICS 19 RUBBER 19 GLASS 19 ENVIRONMENTAL PROTECTION...

Page 10: ...ft truck many options are available such as road lighting stop lights revolving light reverse lights reverse buzzer alarm front light rear light etc The operator must take into account the operating c...

Page 11: ...subject to the provisions of the highway code relating to special machines defined in article R311 1 of the highway code in category B of the Equipment Order of 20 November 1969 that determines the p...

Page 12: ...t to authorize the driving of the lift truck by another person C MAINTENANCE The operator must immediately advise his superior if his lift truck is not in good working order or does not comply with th...

Page 13: ...used for any other than their intended purposes e g climbing onto or down from the lift truck portmanteau etc If the control components are fitted with a forced operation lever lock device it is forbi...

Page 14: ...justed state and in good working order e g windscreens windows windscreen wipers windscreen washers driving and work lights rear view mirrors E STARTING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT Th...

Page 15: ...ure that visibility is adequate Take bends slowly In all circumstances make sure you are in control of your speed On damp slippery or uneven terrain drive slowly Brake gently never abruptly Only use t...

Page 16: ...tion so as to eliminate all the fuel in the feed tube H DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY FRENCH ROADTRAFFIC RULES The driving of non approved lift trucks on the public highway is subject t...

Page 17: ...load chart limits for the lift truck for the attachment used Do not exceed the rated capacity of the attachment Never lift a load in a sling without the attachment provided for the purpose There are o...

Page 18: ...he fork under the load fig D4 block the load if necessary Continue to move the lift truck forwards 2 tilting the carriage 3 fig D4 backwards to position the load on the forks and check the load s long...

Page 19: ...ise the mast 1 until the load is higher than the pile and move the lift truck forward 2 fig E6 very carefully and gently until the load is over the pile Put the handbrake on and set the forward revers...

Page 20: ...e of the works the names of the individuals or companies having performed them the type of operation and its frequency if applicable The part numbers of any lift truck items replaced shall also be ind...

Page 21: ...to electronic components WASHING THE LIFT TRUCK Clean the lift truck or at least the area concerned before any intervention Remember to close and lock all accesses to the lift truck doors windows cow...

Page 22: ...harging it to a maximum Block the outlet with waterproof adhesive tape Remove the drive belts and store them in a safe place Disconnect the engine cut off solenoid on the injection pump and carefully...

Page 23: ...N By entrusting the maintenance of your lift truck to the MANITOU network the risk of pollution is limited and the contribution to environmental protection contribution is made WORN OR DAMAGED PARTS D...

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Page 25: ...2 DESCRIPTION 2 1 647635 12 12 2017 MC 18 2 MC 18 4 ST3A S1 www duma rent com...

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Page 27: ...RS 2 6 IDENTIFICATION OF THE LIFT TRUCK 2 8 CHARACTERISTICS MC 18 2 2 10 CHARACTERISTICS MC 18 4 2 12 MAST CHARACTERISTICS AND LOAD CHARTS 2 14 TYRES 2 16 INSTRUMENTS AND CONTROLS 2 18 SLINGING AND SE...

Page 28: ...irectives and their transpositions into national law 2006 42 CE 8 Pour les machines annexe IV For annex IV machines 9 Num ro d attestation Certificate number 10 Organisme notifi Notified body 15 Norme...

Page 29: ...ara li din il magna 7 Hija konformi hija konformi mad Direttivi segwenti u l li ijiet li jimplimentawhom fil li i nazzjonali 8 G all magni fl Anness IV 9 Numru ta ertifikat 10 Entit nnotifikata 15 l i...

Page 30: ...34798 Hydraulic oil 5 719889 Routine maintenance STICKERS AND PLATES IN THE CAB REF PART NO DESCRIPTION 6 253267 Manipulator function 7 172385 Towing forbidden 8 300681 Safety instruction 9 Consult yo...

Page 31: ...T CAPACIDAD EFECTIVA CAPACIT EFFETTIVA n 1 Jusqu hauteur de lev e Up to height of Bis zur hubh he Hasta altura de elevaci n Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum heig...

Page 32: ...Serial No Power Unladen weight Authorised gross vehicle weight Rated capacity Pulling force Maximum vertical force on trailer hook Tyre pressure bar Homologation No NOTE CHARACTERISTICS for all other...

Page 33: ...rer s No Year of manufacture REAR WHEEL HYDROSTATIC MOTORS Type of codification Motor No Manufacturer s No Year of manufacture OVERHEAD GUARD CAB Type Serial No MASTS WITH ROLLERS Mast identification...

Page 34: ...x 3 5 1 Number of rear wheels x drive wheel 2 3 6 Front track middle of wheels b10 mm 1159 3 7 Rear track middle of wheels b11 mm 1112 DIMENSIONS 4 1 Tilt of mast forward 10 4 1 1 Tilt of mast backwar...

Page 35: ...pe KUBOTA V1505 7 2 Engine power rating to ISO 1585 kW 26 5 7 3 Rated speed rpm 3000 7 4 Number of pistons Capacity cm 4 1498 7 5 Fuel consumption according toVDI cycle l h 3 5 MISCELLANEOUS 8 1 Speed...

Page 36: ...5 1 Number of rear wheels x drive wheel 2x 3 6 Front track middle of wheels b10 mm 1159 3 7 Rear track middle of wheels b11 mm 1176 DIMENSIONS 4 1 Tilt of mast forward 10 4 1 1 Tilt of mast backward...

Page 37: ...Type KUBOTA V1505 7 2 Engine power rating to ISO 1585 kW 26 5 7 3 Rated speed rpm 3000 7 4 Number of pistons Capacity cm 4 1498 7 5 Fuel consumption according toVDI cycle l h 4 MISCELLANEOUS 8 1 Spee...

Page 38: ...TALVISIBILITY 3300 90 2340 4176 10 12 3700 90 2600 4576 10 12 4500 90 3040 5376 10 12 TRIPLEXWITHOUT FREE LIFT 3300 0 1880 4115 10 12 TRIPLEX FREE LIFT 3700 1216 1990 4514 10 12 4000 1316 2135 4814 10...

Page 39: ...500 1000 3500 750 3300 1800 3300 1800 3700 1800 3700 1800 3500 1000 3500 750 3500 1000 3500 750 3500 1000 3500 750 2 15 D D mm mm kg mm 1 2 1 2 CAPACITE NOMINALE RATED CAPACITY NENNKAPAZIT T CAPACIDAD...

Page 40: ...80 80R20 XMCL 133A8 TUBELESS PRESSURE 4 1 4 1 Front unladen 810 830 Front laden 2280 2350 REAR PRESSURE bar LOAD PERTYRE kg MC 18 2 MC 18 4 SOLIDEAL 7 00 12 12 ED PLUS PRESSURE 8 5 Rear unladen 890 Re...

Page 41: ...TUBELESS 3 7 810 830 880 2280 2350 2400 7 00 12 12 ED PLUS 8 5 330 890 27x10 5 15 SKS 7 340 900 950 CONTINENTAL 275 80R20 14PR MPT80 134J TUBELESS 4 4 810 830 2280 2350 27 10 12 14PR IC12 4 5 330 890...

Page 42: ...EEN WIPER CONTROL option 20 LIGHTING HORN AND INDICATOR CONTROL option 21 ROAD LIGHTS option 22 WORKING LIGHTS option 23 ROTATING BEACON LIGHT option 24 INSIDE REAR VIEW MIRROR 25 OUTSIDE MIRRORS opti...

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Page 44: ...ion ADJUSTING DEPTH FIG B Pull lever 2 then move seat forward or backward into the desired position Release lever to lock in place ADJUSTING ANGLE OF BACK REST FIG C Pull lever 3 then adjust back rest...

Page 45: ...t 2 SEAT ANGLE ADJUSTMENT FIG C Press the left hand button then push or relax pressure on the seat to find the desired position SEAT DEPTH ADJUSTMENT FIG D Press the right hand button then move seat b...

Page 46: ...ent functioning Clean the cushion fabric using a suitable product Apply to a small hidden area first to check colour fastness of fabric Avoid wetting the cushion fabric To make it easier to clean the...

Page 47: ...ements in chapter 3 MAINTENANCE FILTERS AND BELTS NOT USED RED I C ENGINE WATER TEMPERATURE LAMP Stop the I C engine immediately and search the cooling circuit for the cause of the malfunction RED PAR...

Page 48: ...2WD 4WD 14km h Permitted Permitted Permitted After minimum 2 seconds With the lift truck turned off press down on the service brake pedal for 2 seconds before performing the manoeuvre D OPTION Only f...

Page 49: ...own correctly in the driver s seat 2 Fasten the safety belt 3 Release the parking brake 4 Engage forward or reverse gear To stop the lift truck the following sequence must be observed 1 Set the forwar...

Page 50: ...automatically increased Push lever A forwards to lower TILTING THE MAST Pull lever A to the left to tilt backwards Push lever A to the right to tilt forwards ATTACHMENT option Pull or push lever B fo...

Page 51: ...LIGHTING HORN AND INDICATOR CONTROL option ROAD LIGHTS The road lights can be used without the ignition key A Off B Front and rear side lights C Dipped beam headlights D Main beam headlights E Headlig...

Page 52: ...opening the engine cover To open the engine cover Fold the backrest onto the seat Move the seat forward as far as possible Press button 1 and raise the cover using handle 2 Gain access to the engine...

Page 53: ...Stop switch 15A F13 OPTION Front working lights 3A F14 OPTION Rear working lights 3A F15 OPTION Rear window de icing 15A F16 12V connector 10A F17 Starter 20A F18 OPTION Hazard warning lights 7 5A F19...

Page 54: ...c movement cut off ISO3691 K9 General power supply K10 Transmission cut off on brake pedal K11 Braking K13 OPTION 4WD 2WD K14 OPTION Wipers 30 HEATING VENTS option Push ventilator flap 1 so that it is...

Page 55: ...and close the door 32 DOOR OPENING HANDLES option Insert the ignition key into keyhole 1 to lock the lift truck 34 SLIDING WINDOWS option Press latch 1 and pull back the sliding window 2 31 1 1 1 1 6...

Page 56: ...slifttruckisnotintendedforusewithatrailer This device is used only for slinging and securing the lift truck 3 MAINTENANCE OCCASIONAL OPERATION IF NECESSARY CONSULTYOUR DEALER 2 32 647635 12 12 2017 MC...

Page 57: ...3 MAINTENANCE 3 1 647635 12 12 2017 MC 18 2 MC 18 4 ST3A S1 www duma rent com...

Page 58: ...D BELTS 3 9 LUBRICANTS AND FUEL 3 10 10H DAILY MAINTENANCE OR EVERY 10 HOURS OF SERVICE 3 12 50H WEEKLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE 3 14 n500H PERIODIC MAINTENANCE EVERY 500 HOURS OF SERV...

Page 59: ...OR MAINTENANCE OPERATIONS YOU BENEFIT FROM OUR KNOW HOW Through its network MANITOU provides the user with Know how and competence The guarantee of high quality work Original replacement parts Help wi...

Page 60: ...professional approved by the MANITOU network OCCASIONAL MAINTENANCE AND OPERATION These maintenance tasks and operations are to be performed as required for the safety and upkeep of the lift truck DA...

Page 61: ...diator core 3 16 CLEAN fuel pre filter 3 16 CLEAN CHECK Dry air filter cartridge 3 17 GREASE General greasing 3 18 GREASE Mast lifting chains 3 20 REPLACE Engine oil 3 20 REPLACE Engine oil filter 3 2...

Page 62: ...ERVICING WHEN DUE 6000 H OR 12YEARS 6500 H OR 13YEARS 7000 H OR 14YEARS 7500 H OR 15YEARS 8000 H OR 16YEARS 8500 H OR 17YEARS 9000 H OR 18YEARS PERIODIC MAINTENANCE n o p n n o n n o p n n o MACHINE C...

Page 63: ...R 4 YEARS ALSOPERFORMTHE500HOURAND1000HOURPERIODICMAINTENANCEOPERATIONS CHECK Wheel nut tightening torques 3 28 REPLACE Dry air filter safety cartridge 3 28 REPLACE Coolant 3 28 CHECK Injection pump 3...

Page 64: ...nt 3 32 CLEAN Inside of chassis 3 32 REPLACE Wheels 3 32 REPLACE Battery 3 33 BLEED Fuel supply system 3 34 ADJUST Front headlights 3 34 OCCASIONAL OPERATION TOW Lift truck 3 36 SLING Lift truck 3 37...

Page 65: ...CE EVERY 1000 HOURS OF SERVICE OR 2 YEARS ADDFILTERELEMENTSOFPERIODICMAINTENANCEOF500HOURSOFSERVICE DRY AIR FILTER CARTRIDGE Part number 227959 SUCTION STRAINER FOR HYDRAULIC OIL TANK Part number 5255...

Page 66: ...itres COOLING LIQUID 35 C 40 C 30 20 10 0 10 20 30 40 50 C FUEL TANK 71 Litres DIESEL OIL MAST PARTSTO BE LUBRICATED RECOMMENDATION 40 C 30 20 10 0 10 20 30 40 50 C MAST LIFTING CHAINS MANITOU SPECIAL...

Page 67: ...6221 546220 GREASE PRODUCT PACKAGING PART NO 400 ML 400 GR 1 KG 5 KG 20 KG 50 KG MANITOU BLACK MULTI PURPOSE LUBRICANT 947766 161590 499235 MANITOU BLUE MULTI PURPOSE LUBRICANT 161589 720683 554974 49...

Page 68: ...s operating Cleanliness of engine housing and interior of chassis OCCASIONAL MAINTENANCE to prevent the potential accumulations of material or leakages e g straw flour sawdust organic waste etc IMPOR...

Page 69: ...mize condensation due to the atmospheric conditions Remove cap 1 Fill the fuel tank with clean fuel LUBRICANTS AND FUEL filtered through a strainer or a clean lint free cloth through filler port 2 Put...

Page 70: ...ween 7 and 9 mm Adjust if necessary Loosen screws 2 by two to three turns Swivel the alternator assembly so as to obtain the required belt tension Retighten screws 2 tightening torque 22 N m CHECK Tyr...

Page 71: ...ruck on level ground with the mast in a vertical position and the forks lifted approximately 200 mm IMPORTANT Thesechecksareimportantforthegoodworkingoperationofthemast Incaseoftechnicalfaults consult...

Page 72: ...l oil Refit the unit Tighten the ring by hand pressure only and lock with a quarter turn Open the fuel valve 1 by setting to ON position Bleed the fuel supply system OCCASIONAL MAINTENANCE CLEAN Radia...

Page 73: ...ty cartridge in place Using a compressed air jet max 3 bar clean the filter cartridge from the top to the bottom and from the inside towards the outside maintaining a minimum safety distance of 30 mm...

Page 74: ...remove the surplus of grease REAR AXLE MC 18 2 1 Swivel pin lubricators 2 lubricators 2 Steering rod lubricators 4 lubricators MC 18 4 3 Lubricators of the pivot of wheel motor 4 lubricators 4 Steeri...

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Page 76: ...ning torque 15 17 N m FILLING WITH OIL Refit and tighten the drain plug 2 tightening torque 30 to 40 N m Fill up with oil LUBRICANTS AND FUEL through filler port 5 Wait a few minutes to allow the oil...

Page 77: ...ON position Bleed the fuel supply system OCCASIONAL MAINTENANCE REPLACE Fuel filter Switch off the lift truck s ignition Open the engine cover 2 DESCRIPTION CONTROL AND COMMAND INSTRUMENTS Carefully...

Page 78: ...AINTENANCE REPLACE Alternator belt IMPORTANT Ifthealternatorbelthastobechanged checkthetensionagainafterthefirst20hoursofoperation Open the engine cover 2 DESCRIPTION CONTROL AND COMMAND INSTRUMENTS R...

Page 79: ...a new one FILTERS CARTRIDGES AND BELTS Refit the floor mat INTERNAL CAB VENTILATION FILTER Remove the protective grid 2 Lift out cab ventilation filter 3 and replace it with a new one FILTERS CARTRID...

Page 80: ...uck on level ground with the engine stopped Check any possible leaks in the fuel system and tank In the event of a leak never carry out any welding or other operation yourself contact your dealer Plac...

Page 81: ...TRUMENTS DRAINING THE OIL Place a container under drain plug 1 and unscrew the plug Remove level and filling plug 2 to ensure that the oil is drained properly and discard FILLING UP THE OIL Clean and...

Page 82: ...xible pipes CHECK Condition of cylinders leakage rods CHECK Condition of wiring harnesses and cables CHECK Lights and signals option CHECK Warning indicators CHECK Condition of the rear view mirrors C...

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Page 84: ...ir filter safety cartridge 1 taking care to avoid spilling the dust Clean the gasket surface of the safety cartridge with a clean damp lint free cloth Check the condition of the new safety cartridge F...

Page 85: ...FILLING WITH COOLING LIQUID Refit the hose 4 with the clamp 5 Close up valve 3 Slowly fill the system with the coolant LUBRICANTS AND FUEL through the filler port 6 Refit the filler plug 2 Run the en...

Page 86: ...K Mast lifting chains CHECK Mast lifting chain pulleys CHECK Mast guide rollers CHECK Mast bearing rollers CHECK Thickness of the mast wearing plates CHECK Hydraulic circuit pressures CHECK Hydraulic...

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Page 88: ...the axle opposite to the wheel to be changed Loosen the nuts of the wheel to be changed until they can be easily removed REAR WHEEL For this operation we advise you to use the hydraulic jack MANITOU...

Page 89: ...the mast backwards Immobilize under the foot of the mast on the side where the wheel is being changed Tilt the mast forwards to lift the wheel Place wedges under the chassis as near as possible to th...

Page 90: ...ed valve while the diesel fuel is flowing The engine is now ready to be started NOTE If the engine runs correctly for a short time then stops or runs erratically check for possible leaks in the low pr...

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Page 92: ...gine cover 2 DESCRIPTION CONTROL AND COMMAND INSTRUMENTS Unscrew the nuts 2 by two turns at the most UNLOCKING THE FRONT WHEEL BRAKES Open the battery access flap 3 Push the button 4 Pump at least 20...

Page 93: ...lift truck Load the lift truck parallel to the platform Shut down the lift truck 1 OPERATING AND SAFETY INSTRUCTIONS DRIVING INSTRUCTIONS UNLADEN AND LADEN STOWING THE LIFT TRUCK Fix the chocks to th...

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Page 95: ...4 O P T I O N A L A D A P TA B L E ATTACHMENTS FORTHERANGE 4 1 647635 12 12 2017 MC 18 2 MC 18 4 ST3A S1 www duma rent com...

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Page 97: ...TABLE OF CONTENTS 4 OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE INTRODUCTION 5 TECHNICAL SPECIFICATIONS OF ATTACHMENTS 6 ATTACHMENT SHIELDS 7 647635 12 12 2017 MC 18 2 MC 18 4 ST3A S1 www duma rent...

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Page 99: ...hould be kept in the places provided in the lift truck For standard attachments their use is governed by the instructions contained on this notice IMPORTANT Maximumloadsaredefinedbythecapacityofaliftt...

Page 100: ...ANDARDISED SIDE SHIFT CARRIAGE TDL 25N L1260 PART NO 229814 Rated capacity kg Side shift mm Width mm Ground kg STANDARDIZED FORK PART NO 306169 315873 315874 Section 100 x 35 x 1070 mm 100 x 35 x 1150...

Page 101: ...FORK PROTECTOR PART NO 227801 ATTACHMENT SHIELDS 4 7 647635 12 12 2017 MC 18 2 MC 18 4 ST3A S1 www duma rent com...

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