Manitou MI 15 D, Manual

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Page 2: ...30 11 2011 06 02 2012 13 07 2012 16 07 2013 31 03 2014 1st DATE OF ISSUE UPDATED CHARACTERISTICS MAINTENANCE UPDATED 2 7 to 2 19 2 33 3 6 to 3 11 3 27 ADDING 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE R...

Page 3: ...1 1 1 OPERATING AND SAFETY INSTRUCTIONS 647377 31 03 2014...

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Page 5: ...RIVING THE LIFT TRUCK G STOPPING THE LIFT TRUCK H DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY INSTRUCTIONS FOR HANDLING A LOAD A CHOICE OF ATTACHMENTS B MASS OF LOAD AND CENTRE OF GRAVITY C TRANSVERS...

Page 6: ...nt Contact your dealer Take into account climatic and atmospheric conditions of the site of utilisation Protection against frost see 3 MAINTENANCE LUBRICANTS AND FUEL Adaptation of lubricants ask your...

Page 7: ...t in the place provided on the lift truck and in the language used by the operator The operator s manual and any plates or stickers which are no longer legible or are damaged must be replaced immediat...

Page 8: ...to authorise the driving of the lift truck by another person C MAINTENANCE The operator must immediately advise his superior if his lift truck is not in good working order or does not comply with the...

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Page 10: ...e s provided for this purpose Do not jump out of the seat to get down Always pay attention when using the lift truck Do not listen to the radio or music using headphones or earphones Never operate the...

Page 11: ...er The load or the attachment must not be left just above a structure for long periods at a time because of the descending mast In such a case a constant watch must be kept and the height of the forks...

Page 12: ...sinvolvedinusingthelifttruck inparticular Riskoflosingcontrol Riskoflosinglateralandfrontalstabilityofthelifttruck Theoperatormustremainincontrolofthelifttruck Intheeventofthelifttruckoverturning dono...

Page 13: ...at will interfere with the traffic flow and at less than one meter from the track of a railway In the event of prolonged parking on a site protect the lift truck from bad weather particularly from fro...

Page 14: ...road legislation in your country authorizes circulation with a front mounted attachment you must at least Protect and report any sharp and or dangerous edges on the attachment see 4 ADAPTABLE ATTACHME...

Page 15: ...MASS OF LOAD AND CENTRE OF GRAVITY Before taking up a load you must know its mass and its centre of gravity The load chart for your lift truck is valid for a load in which the longitudinal position of...

Page 16: ...ional solutions exist consult your dealer Never lift a load with a single fork Bewareoftherisksoftrappingorsquashinglimbswhenmanuallyadjustingtheforks Move the lift truck forward slowly 1 and bring th...

Page 17: ...cline the carriage 2 backwards to stabilize the load fig E3 Tilt the load sufficiently backwards to ensure its stability Reverse the lift truck 1 very carefully and gently to free the load Lower the m...

Page 18: ...companies having performed them the type of operation and its frequency if applicable The part numbers of any lift truck items replaced shall also be indicated LUBRICANTANDFUELLEVELS Use the recommend...

Page 19: ...disconnect this before starting to weld to avoid the risk of causing irreparable damage to electronic components WASHINGTHELIFTTRUCK Clean the lift truck or at least the area concerned before any inte...

Page 20: ...the engine oil Run the I C engine for a short time so that the oil and cooling liquid circulate inside Disconnect the battery and store it in a safe place away from the cold after charging it to a ma...

Page 21: ...D EVERY 500 HOURS SERVICE Refit and set the tension in the drive belts see 3 MAINTENANCE C EVERY 250 HOURS SERVICE Turn the I C engine using the starter to allow the oil pressure to rise Reconnect the...

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Page 23: ...2 1 2 DESCRIPTION 647377 31 03 2014...

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Page 25: ...ARACTERISTICS MI 30 D MI 35 D 2 16 CHARACTERISTICS MI 30 G MI 35 G 2 18 CHARACTERISTICS OF MASTSWITH ROLLERS AND LOAD CHARTS MI 15 D MI 15 G MI 18 D MI 18 G 2 20 CHARACTERISTICS OF MASTSWITH ROLLERS A...

Page 26: ...35 D MI 35 G 6 D clare que cette machine Declares that this machine 7 Est conforme aux directives suivantes et leurs transpositions en droit national Complies with the following directives and their t...

Page 27: ...tojas 6 Parei kia kad is renginys 7 Atitinka toliau nurodytas direktyvas ir nacionalinius teis s aktus perkeltas j nuostatas 8 IV priedas d l ma in 9 Sertifikato Nr 10 Paskelbtoji staiga 15 suderintus...

Page 28: ...venience it is recommended that a note of these numbers is made in the spaces provided at the time of the delivery of the lift truck LIFTTRUCKMANUFACTURER SPLATE FIG A Model Series Serial Nr Year of m...

Page 29: ...F Model Serial no Year of manufacture N 241415 MODELE N dans la s rie Ann e fabrication Masse vide C d G Tablier Cap Nominale Pression de service AVERTISSEMENT RESPECTEZ LA CAPACITE DE L ENSEMBLE CHA...

Page 30: ...IONS 4 1 Tilt of mast forward 6 6 4 1 1 Tilt of mast backward 12 12 4 2 Height of mast lowered h1 mm 2145 2145 4 3 Normal free lift h2 mm 155 155 4 4 Lift height h3 mm 3300 3300 4 5 Height mast extend...

Page 31: ...unladen s 5 10 Service brake Hydraulic Hydraulic ENGINE 7 1 Engine manufacturer Type YANMAR 4TNE92 HRJ YANMAR 4TNE92 HRJ 7 2 Power delivery kW 32 8 32 8 7 3 Rated speed Rpm 2450 2450 7 4 Number of pi...

Page 32: ...S 4 1 Tilt of mast forward 6 6 4 1 1 Tilt of mast backward 12 12 4 2 Height of mast lowered h1 mm 2145 2145 4 3 Normal free lift h2 mm 155 155 4 4 Lift height h3 mm 3300 3300 4 5 Height mast extended...

Page 33: ...facturer Type NISSAN K21 NISSAN K21 7 2 Power delivery Up to machine N 856887 From machine N 856888 kW 31 5 29 31 5 29 7 3 Rated speed Up to machine N 856887 From machine N 856888 Rpm 2300 2250 2300 2...

Page 34: ...IONS 4 1 Tilt of mast forward 6 6 4 1 1 Tilt of mast backward 12 12 4 2 Height of mast lowered h1 mm 2185 2185 4 3 Normal free lift h2 mm 140 140 4 4 Lift height h3 mm 3300 3300 4 5 Height mast extend...

Page 35: ...n s 5 10 Service brake Hydraulic Hydraulic ENGINE 7 1 Engine manufacturer Type YANMAR 4TNE98 BQFLC YANMAR 4TNE98 BQFLC 7 2 Power delivery kW 42 1 42 1 7 3 Rated speed Rpm 2300 2300 7 4 Number of pisto...

Page 36: ...S 4 1 Tilt of mast forward 6 6 4 1 1 Tilt of mast backward 12 12 4 2 Height of mast lowered h1 mm 2185 2185 4 3 Normal free lift h2 mm 140 140 4 4 Lift height h3 mm 3300 3300 4 5 Height mast extended...

Page 37: ...rvice brake Hydraulic Hydraulic ENGINE 7 1 Engine manufacturer Type NISSAN K25 NISSAN K25 7 2 Power delivery Up to machine N 856887 From machine N 856888 kW 38 35 38 35 7 3 Rated speed Rpm 2400 2400 7...

Page 38: ...ENSIONS 4 1 Tilt of mast forward 6 6 4 1 1 Tilt of mast backward 12 12 4 2 Height of mast lowered h1 mm 2200 2315 4 3 Normal free lift h2 mm 145 145 4 4 Lift height h3 mm 3300 3300 4 5 Height mast ext...

Page 39: ...en s 5 10 Service brake Hydraulic Hydraulic ENGINE 7 1 Engine manufacturer Type YANMAR 4TNE98 BQFLC YANMAR 4TNE98 BQFLC 7 2 Power delivery kW 42 1 42 1 7 3 Rated speed Rpm 2300 2300 7 4 Number of pist...

Page 40: ...ONS 4 1 Tilt of mast forward 6 6 4 1 1 Tilt of mast backward 12 12 4 2 Height of mast lowered h1 mm 2200 2315 4 3 Normal free lift h2 mm 145 145 4 4 Lift height h3 mm 3300 3300 4 5 Height mast extende...

Page 41: ...vice brake Hydraulic Hydraulic ENGINE 7 1 Engine manufacturer Type NISSAN K25 NISSAN K25 7 2 Power delivery Up to machine N 856887 From machine N 856888 kW 38 35 38 35 7 3 Rated speed Rpm 2400 2400 7...

Page 42: ...4245 3885 6 12 3300 3300 1500 1800 3300 1750kg to 3300 1500 1750 1400kg to 3300 1650kg to 3300 1400 1650 3700 1775 2360 4646 4285 6 12 3700 3700 1500 1800 3700 1750kg to 3700 1500 1750 1400kg to 3700...

Page 43: ...p to height of Bis zur hubh he Hasta altura de elevaci n Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of F r maximale H he Para altura m xima de Per altezza massima di...

Page 44: ...000 4000 1900 2450 DUPLEX FREE LIFT 3300 1480 2160 4345 3980 6 12 3300 3300 2000 2500 3300 3300 2000 2500 3300 3300 1900 2500 3700 1680 2360 4745 4330 6 12 3700 3700 2000 2500 3700 3700 2000 2500 3700...

Page 45: ...p to height of Bis zur hubh he Hasta altura de elevaci n Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of F r maximale H he Para altura m xima de Per altezza massima di...

Page 46: ...DUPLEX FREE LIFT 3300 1475 1500 2230 2330 4445 4445 4055 4130 6 12 3300 3300 3000 3500 3300 3300 3000 3500 3300 3300 2900 3400 3700 1675 1700 2430 2530 4845 4845 4455 4530 6 12 3700 3700 3000 3500 37...

Page 47: ...p to height of Bis zur hubh he Hasta altura de elevaci n Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of F r maximale H he Para altura m xima de Per altezza massima di...

Page 48: ...12 PRESSURE SOLID SOLID SOLID SOLID unladen laden 28x9 15 PRESSURE SOLID SOLID SOLID SOLID unladen laden REAR PRESSURE bar TYRE LOAD kg MI 15 D MI 15 G MI 18 D MI 18 G MI 20 D MI 20 G MI 25 D MI 25 G...

Page 49: ...SSURE bar LOAD kg GROUND CONTACT PRESSURE kg cm2 GROUND CONTACT AREA cm2 HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL ADVANCE 5 00 8 SOLID 6 00 9 SOLID 6 50 10 SOLID 7 00 12 SOLID 28x9 15 SOLID 647377 31...

Page 50: ...2 28 INSTRUMENTS AND CONTROLS 20 14 14 15 17 6 7 8 16 16 16 13 2 18 10 11 2 1 21 5 9 12 29 32 31 30 28 27 29 22 25 25 23 4 23 26 24 3 19 647377 31 03 2014...

Page 51: ...T OFF 15 PARKING BRAKE LEVER 16 HYDRAULIC CONTROLS 17 STORAGE TRAY 18 DOCUMENT CLIP 19 DOCUMENT HOLDER 20 ENGINE COVER OPENING HANDLE 21 CHARTS 22 REAR VIEW MIRROR 23 FRONT LIGHTS 24 WORKING TAIL LIGH...

Page 52: ...ired This then locks and the seat will not shift into another position Onlyoperatetheleverbyitsrecessedsectionanddonotgraspfrombelow attheriskofcrushingthehand LUMBAR ADJUSTMENT FIG C This increases t...

Page 53: ...et the driver s weight Refer to the seat s graduation A NOTE To avoid any health problems it is recommended that the weight should be checked and adjusted before starting up the lift truck 2 SAFETYBEL...

Page 54: ...n switch off the engine immediately seek the cause of the engine fault and check the engine s oil level Consult your dealer if necessary WATER IN FUEL FILTER LAMP Only for MI D If this lamp comes on w...

Page 55: ...t hand direction indicators C Flashing left hand direction indicators D Sidelights and rear lights on E Headlights and rear lights on NOTE Positions D E can be used without switching on the ignition 9...

Page 56: ...the truck forwards or backwards 1 sit down correctly in the driver s seat 2 release the parking brake 3 engage forward or reverse movement To stop the lift truck he must observe the following sequence...

Page 57: ...A acts on the front wheels by means of a hydraulic brake system to slow down and stop the lift truck Foot pedal B gradually cuts off the transmission before acting on the front wheels by means of a h...

Page 58: ...91 Hydraulic movements cut off Using the hydraulic controls is only possible if the driver is present and correctly sat on his seat 17 STORAGETRAY 18 DOCUMENTCLIP 19 DOCUMENTHOLDER Ensure that the ope...

Page 59: ...hand sidelight Left hand stop light C Left hand reversing light D Right hand reversing light E Right hand sidelight Right hand stop light F Right hand indicator 26 REVOLVINGLIGHT 27 FRONTWINDSCREENWIP...

Page 60: ...ect working order Using a trailer in poor condition may affect the lift truck s steering and braking and hencesafety If a third party helps in coupling or uncoupling the trailer this person must be pe...

Page 61: ...3 1 3 MAINTENANCE 647377 31 03 2014...

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Page 63: ...ND BELTS MI 15 G MI 18 G MI 20 G MI 25 G MI 30 G MI 35 G 3 7 LUBRICANTS AND FUEL 3 8 SERVICING SCHEDULE 3 10 A DAILY OR EVERY 10 HOURS OF SERVICE 3 12 B EVERY 50 HOURS OF SERVICE 3 16 C EVERY 250 HOUR...

Page 64: ...ANITOUPARTSFORMAINTENANCEOPERATIONS YOUBENEFIT Through its network MANITOU provides the user with EXPERTISE Know how and competence The guarantee of high quality work Original replacement components H...

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Page 66: ...periodicity is given for information only see 3 MAINTENANCE SERVICING SCHEDULE for cleaning and changing HYDRAULIC Up to machine n 856629 HYDRAULIC RETURN OIL FILTER Part number 827578 Change 1000 H C...

Page 67: ...TANK Part number 896250 Clean 1000 H according to model ENGINE ENGINE OIL FILTER Part number 826575 Change 500 H ALTERNATOR BELT Part number 826638 DRY AIR FILTER CARTRIDGE Part number 827630 only for...

Page 68: ...LINDER MI G 45 Litres 60 Litres 13 kg Diesel fuel Diesel fuel LPG HYDRAULIC ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER HYDRAULIC OIL TANK MI 15 MI 18 MI 20 MI 25 MI 30 MI 35...

Page 69: ...TOU Grease BLUE multi purpose 400 g 1 kg 5 kg 20 kg 50 kg 161589 720683 554974 499233 489670 WINDSCREEN WASHER TANK Windscreen washer fluid 1 L 5 L 490402 486424 REAR AXLE ORGANS TO BE LUBRICATED RECO...

Page 70: ...e From machine n 856888 C C LPG vaporiser pressure regulator From machine n 856888 V C V C LPG carburettor From machine n 856888 C C Fuel filter MI D 3 26 R R Fuel pre filter MI D 3 26 R R Safety dry...

Page 71: ...l tank N BRAKE Brake fluid level 3 14 C C Brake pedal axle 3 30 G Brake C A Brake oil V P OVERHEAD GUARD Seat belt 3 30 C Condition of the rear view mirrors C Structure C CAB OPTION Windscreen washer...

Page 72: ...he filler port 2 fig A1 2 Check visually that there is no leakage or seepage of oil in the engine A1 ENGINEOILLEVEL CHECK MI 15 G MI 18 G MI 20 G MI 25 G MI 30 G MI 35 G Place the lift truck on level...

Page 73: ...of the radiator cap To avoid any risk of spraying or scalding wait until the engine has cooled down before removing the cooling system filler plug If the cooling fluid is very hot add only hot coolin...

Page 74: ...l at maximum as cooling depends on the fluid flowing through the reservoir Check the operation of the hydraulic controls see 2 DESCRIPTION 15 PARKING BRAKE LEVER Consultyourdealerincaseofabnormalopera...

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Page 76: ...s the safety cartridge located inside the filter cartridge change itforanewoneifitisdirtyordamaged B2 RADIATORCORE CLEAN In a polluting atmosphere clean the radiator core every day Do not use a water...

Page 77: ...ollowing points with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease 1 Lubricators of the hinge axles at the foot of the mast 2 lubricators fig B5 1 2 Lubricators of the...

Page 78: ...1 4 lubricators fig B7 with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease B8 REARAXLE GREASE Clean and lubricate the following points with grease see 3 MAINTENANCE LUB...

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Page 80: ...ick and check the correct level between the MINI and MAXI marks If necessary add oil see 3 MAINTENANCE LUBRICANTS AND FUEL through the filler port 4 fig C1 3 Visually check that there is no leakage or...

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Page 82: ...BELTS Insert the cartridge in the filter and refit the cover D1 DRYAIRFILTERCARTRIDGE CHANGE MI 20 25 30 35 D MI 20 25 30 35 G Pre filtration cartridges are available for use in a heavily dust laden...

Page 83: ...with a clean lint free cloth Lightly grease the new oil filter seal and fit the new oil filter see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS on the filter bracket Tightentheoilfilterbyhandpressureonl...

Page 84: ...erinplacebyaquarterturn FILLING UP THE OIL Refit and tighten drain plug 1 fig D2 1 Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL by filler port 4 fig D2 2 NOTE For this operation we recommend...

Page 85: ...13 mm Carry out adjustments if necessary Undo screws 1 fig D5 by two to three thread turns Swivel the alternator assembly so as to obtain the belt tension required Retighten screws 1 fig D5 Ifthealte...

Page 86: ...D MI 20 D MI 25 D MI 30 D MI 35 D Raise the engine cover see 2 DESCRIPTION INSTRUMENTS AND CONTROLS Carefully clean the outside of the fuel filter to prevent dust from getting into the system Re conn...

Page 87: ...ng washers 7 fig E4 3 Allow the rest of the oil to drain away Clean the metal filter 8 fig E4 3 using a compressed air jet Clean the magnetic sections 9 fig E4 3 Refit the assembly FILLING UP THE OIL...

Page 88: ...connect the hoses REPLACEMENT OF THE OIL FILTER NOTA Carefully clean the outside of the oil filter and its hoses to prevent dust from getting into the hydraulic system Place a container under the hydr...

Page 89: ...eplace it if necessary see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Refit the suction strainer REPLACEMENT OF THE OIL FILTER Unscrew the hydraulic return oil filter 10 fig E6 5 and replace with a ne...

Page 90: ...see 3 MAINTENANCE LUBRICANTS AND FUEL and remove any excess grease E11 SEATBELT CHECK SEAT BELT WITH TWO ANCHORING POINTS Check the following points Fixing of the anchoring points on the seat Cleannes...

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Page 92: ...t get clogged Check the condition of the hoses as well as the fastening devices and change the hoses if necessary Rinse the circuit with clean water and use a cleaning agent if necessary FILLING THE L...

Page 93: ...cessary Rinse the circuit with clean water and use a cleaning agent if necessary FILLING THE LIQUID Close radiator drain valve 1 fig F1 1 Retighten engine block drain plug 2 fig F1 2 Remove bleeder sc...

Page 94: ...m see 3 MAINTENANCE G OCCASIONAL MAINTENANCE F3 DIFFERENTIALOIL DRAIN Place the lift truck on level ground with the engine stopped and the d oil still warm Disposeofthedrainoilinanecologicalmanner Pla...

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Page 96: ...started up Turn the engine over slowly for 5 minutes immediately after bleeding the fuel feed circuit in order to ensure that the injection pump has been bled thoroughly NOTE If the engine functions c...

Page 97: ...he engine to stop of its own accord by shutting off the LPG cylinder before switching off the ignition in order to eliminate all fuel from the supply system Incaseoffire closetheLPGcylindervalvebefore...

Page 98: ...e loading ramps to the platform in such a way as to give the shallowest possible ramp angle for the lift truck Load the lift truck parallel to the platform Stop the lift truck see 1 OPERATING AND SAFE...

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Page 101: ...4 3 TABLE OF CONTENTS INTRODUCTION 4 4 TECHNICAL SPECIFICATIONS OF ATTACHMENTS 4 5 ATTACHMENT SHIELDS 4 8 647377 31 03 2014...

Page 102: ...ed options Optional solutions exist consult your dealer Allattachmentswithasuspendedload winch cranejib cranejibwithwinch hook etc MUSTbeusedwithalifttruckequippedwithahydraulicmovementcut outdevice I...

Page 103: ...Width 950 mm 950 mm 950 mm Weight 42 kg 42 kg 42 kg STANDARDISED SIDE SHIFT CARRIAGE MI 20 D MI 20 G MI 25 D MI 25 G HC 20 25 HC 20 25 HC 20 25 PART NUMBER Rated capacity 2500 kg 2500 kg 2500 kg Side...

Page 104: ...212 916213 916214 Rated capacity 2500 kg 2500 kg 2500 kg Side shift 2 x 100 mm 2 x 100 mm 2 x 100 mm Spacing 50 912 50 912 50 912 Width 1040 mm 1040 mm 1040 mm Weight 66 kg 66 kg 66 kg FORK POSITIONER...

Page 105: ...ART NUMBER 916184 Section 125x45x1150 Weight 71 kg STANDARDISED FORK MI 20 D MI 20 G MI 25 D MI 25 G PART NUMBER 916183 Section 122x40x1150 Weight 58 kg STANDARDISED FORK MI 35 D MI 35 G PART NUMBER 9...

Page 106: ...4 8 FORK PROTECTOR PART NUMBER 227801 ATTACHMENT SHIELDS 647377 31 03 2014...