Manitowoc Frymaster GPC, Installation And Operation Manual

Page 1: ... using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 NOVEMBER 2011 8196556A Pasta Magic Gas Pasta Cooker Installation and Operation Manual Total Restaurant Supply https totalsupply1 com Toll Free 1 800 944 9304 Local 507 288 9454 2940 Hwy 14 W Rochester MN 55901 ...

Page 2: ...A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada DANGER THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND OR...

Page 3: ...as Line 2 5 2 5 Converting to Another Gas Type 2 7 CHAPTER 3 Operating Instructions 3 1 Introduction 3 1 3 2 Controller 3 2 3 3 Operating Instructions 3 3 3 4 Shutting the Cooker Down 3 5 CHAPTER 4 Preventive Maintenance 4 1 Daily Preventive Maintenance 4 1 4 2 Cleaning the Gas Valve Vent Tube 4 2 4 3 Cleaning and Adjusting the Combustion Air Blower 4 2 4 4 Adjusting the Burner Gas Pressure 4 4 4 ...

Page 4: ... Servicers FAS s is located on the Frymaster website at www frymaster com If you do not have access to this list contact the Frymaster Service Department at 1 800 551 8633 or 1 318 865 1711 When ordering parts the following information is required Model Number Serial Number Type of Gas or Voltage Item Part Number Quantity Needed Service information may be obtained by contacting your local FAS Dist...

Page 5: ...aining valuable information regarding the safe operation of the unit The following is an example Standard for Incoming Gas Pressures Gas Minimum Maximum Natural 6 0 WC 1 62 kPa 16 19 mbar 14 WC 3 48 kPa 34 87 mbar Propane 11 WC 2 74 kPa 27 37 mbar 14 WC 3 48 kPa 34 87 mbar 1 3 Equipment Description Frymaster Pasta Magic gas cookers are specifically designed to deliver high volumes of cooked or bla...

Page 6: ...door and an enameled cabinet SC following the model designation indicates all stainless steel components All Models All units are equipped with automatic water filling Autofill The Autofill feature maintains the cookpot water level approximately 1 inch 32mm below the overflow drain The optional Autoskim feature adds eight gallons at the top of the cooker over a three minute interval This causes th...

Page 7: ...t 1 6 Shipping Damage Claim Procedure Your Frymaster equipment was carefully inspected and packed before leaving the factory The transportation company assumes full responsibility for safe delivery upon its acceptance of the equipment for transport What to do if your equipment arrives damaged 1 File a claim for damages immediately regardless of the extent of damages 2 Inspect for and record all vi...

Page 8: ...n the country in which the equipment is installed Upon arrival inspect the cooker carefully for visible or concealed damage See Shipping Damage Claim Procedure in Chapter 1 CLEARANCE AND VENTILATION The cooker s must be installed with 6 inches 150mm clearance at both sides and back when installed adjacent to combustible construction no construction no clearance is required when installed adjacent ...

Page 9: ...NDING REQUIREMENTS All electrically operated appliances must be grounded in accordance with all applicable national and local codes A wiring diagram is located on the inside of the cooker door Refer to the rating plate on the inside of the cooker door for the proper voltages DANGER If this appliance is equipped with three prong grounding plug it must be plugged directly into properly grounded rece...

Page 10: ...to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of the equipment in ...

Page 11: ...in the exhaust hood NOTE There are no built in leveling devices on cookers equipped with casters The floor where the cooker is to be installed must be level 4 For units equipped with basket lifts install the basket lift arms onto the rods located at the top rear of the cabinet to ensure that the lift arms are guided by the basket lift rollers 5 Connect the water supply to the faucet and on units w...

Page 12: ...sures Gas Minimum Maximum Natural 6 0 WC 1 62 kPa 16 19 mbar 14 WC 3 48 kPa 34 87 mbar Propane 11 WC 2 74 kPa 27 37 mbar 14 WC 3 48 kPa 34 87 mbar 2 4 Connection to the Gas Line The Pasta Magic family of gas cookers has been approved for use with natural and propane LP gas The size of the gas line used for installation is very important If the line is too small the gas pressure at the burner manif...

Page 13: ...s connections for leaks A soap solution should be used for this purpose DANGER Never use matches candles or any other ignition source to check for leaks If gas odors are detected shut off the gas supply to the cooker at the main shut off valve and contact the local gas company or an authorized service agency for service 3 Close the cooker drain valve and fill the cookpot with water and detergent L...

Page 14: ...0981 2 required Regulator 807 1847 1 required Conversion Rating Label 802 2144 Gas Conversion Instructions 1 Change the orifices 2 Change the ignitors 3 Install the regulator kit in the gas valve in accordance with the instructions furnished with the kit 4 Adjust the incoming gas pressure for the new gas Refer to the Standard for Incoming Gas Pressure table on Page 2 5 5 Adjust the gas pressure at...

Page 15: ...S 3 1 Finding Your Way Around the Pasta Cooker Drain valve Gas valve Controller Cook pot Drain Overflow Low water sensor High water sensor Temp probe Trouble light Blower Total Restaurant Supply https totalsupply1 com Toll Free 1 800 944 9304 Local 507 288 9454 2940 Hwy 14 W Rochester MN 55901 ...

Page 16: ...ping the cooker in standby The AUTOSKIM and SKIM features are independent of each other The AUTOSKIM feature on units so equipped adds water for approximately 3 seconds once a minute It cannot be turned off The SKIM feature when activated by pressing the skim button on the controller delivers a conti nuous spray of water for approximately 2 minutes and then stops until the button is again pressed ...

Page 17: ... Fahrenheit 2 Press the Boil button left thermometer icon to display the cookpot temperature If an F follows the temperature the display is in Fahrenheit if a C follows the temperature the display is in Celsius 3 3 Operating Instructions Before turning the cooker on ensure that the unit is connected to the water supply the water supply is turned on the unit is plugged in to an appropriate outlet t...

Page 18: ...urn the controller on by pressing the power button 2 The unit will automatically enter the boil mode and the boil mode indicator will illuminate If you do not intend to immediately begin cooking press the Simmer Mode button The simmer mode indicator will illuminate To re enter the boil mode press the Boil Mode button 3 Enter the desired cooking time using the numeric keypad The time entered appear...

Page 19: ...lean the cookpot thoroughly with a solution of dishwashing detergent and hot water 5 Rinse the cookpot at least twice by filling with clean water and draining Dry the cookpot thoroughly with clean dry towel 6 For units equipped with a rinse tank clean the tank with a solution of dishwashing detergent and hot water Drain the tank and dry it thoroughly with a clean dry towel 3 4 Shutting the Cooker ...

Page 20: ...de the cabinet with a dry clean cloth Wipe all accessible metal surfaces and components to remove accumulations of oil dust or cooking residue Clean the outside of the cabinet with a clean cloth dampened with dishwashing detergent removing oil dust or cooking residue DANGER Never attempt to clean this equipment during the cooking process or when the cookpot is filled with hot water and or food pro...

Page 21: ...es running from the motor at the inline connectors 2 Remove the four nuts and bolts securing the blower to mounting bracket Remove the blower from the cooker 3 Remove the three fasteners that secure the blower motor assembly to the blower housing and separate the two components Remove these fasteners On black colored FASCO blowers there are three nuts On silver colored KOOLTRONICS blowers there ar...

Page 22: ...ture is properly adjusted when the burner manifold pressure is in accordance with the applicable table on page 4 4 and the burners display a bright orange red glow If a blue flame is observed or if there are dark spots on a burner face the air gas mixture requires adjustment On the side of the blower housing opposite the motor is a plate with one or two locking nuts Loosen the nut s enough to allo...

Page 23: ...asuring device into the pressure tap hole 4 Place the gas valve in the ON position 5 Place the power switch in the ON position When the burner has lit and burned steadily for at least one minute compare the gas pressure reading to the pressure for the corresponding gas in the appropriate table below Burner Gas Pressure Gas Pressure Natural 3 WC 087 kPa 8 718 mbar Propane 8 25 WC 2 05 kPa 20 55 mba...

Page 24: ...After the cookpot temperature reaches 2000 F 930 C wait at least one minute before checking the reading NOTE The closer the unit is to normal operation temperature the more accurate the reading will be 4 6 Controller Simmer Mode Adjustment NOTE The controller simmer temperature is adjustable form 185 F to 215 F 85 C to 102 C There are two versions of this controller one is adjusted by programming ...

Page 25: ...1 8633 Verify that electrical cords are plugged in and that circuit breakers are on Verify that water supply valves are open and that the drain valves are fully closed Verify that the main gas supply valve is open DANGER Hot water can cause severe burns Never attempt to move a cooker containing hot water or to transfer hot water from one container to another DANGER Use extreme care when performing...

Page 26: ...he burners to fire B Remove the probe block cover and clean the sensors using a Scotchbrite or similar pad and a solution of detergent and water NOTE Do not use deliming solution C Failed controller C Order replacement controller from FAS or distributor D Failed ignition module or gas valve or broken or loose wiring C Call FAS ON UNIT WITH AUTOFILL COOKPOT DID NOT FILL WHEN UNIT WAS TURNED ON Wate...

Page 27: ...rom FAS or distributor WATER WILL NOT BOIL Cookpot verified to be full of water with Boil Mode selected i e left indicator is lit and burners are lit A Failed controller A Order replacement controller from FAS or distributor B Failed temperature probe B Call FAS WATER BOILS IN SIMMER MODE A Controller out of adjustment A Adjust controller in accordance with procedure in Chapter 4 B Failed controll...

Page 28: ...1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 Price 8 00 819 6556A NOVEMBER 2011 Total Restaurant Supply https totalsupply1 com Toll Free 1 800 944 9304 Local 507 288 9454 2940 Hwy 14 W Rochester MN 55901 ...