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comPensaTinG caBles

To ensure proper temperature measure-

ment, please note the following.

When connecting the hot (measuring) 

junction to the cold (reference) junction 

in the control unit, make sure you use 

a compensating cable whose wires are 

made of original thermocouple material.

Explanation:  Wires  made  of  original  

thermocouple  material  exhibit  the 

same  thermoelectric  behavior  as  the 

thermocouple pair at the hot junction.  

As a result, the thermocouple voltage 

remains constant all the way to the cold 

junction in the control unit.

This  cold  junction  compensation  is  

necessary, since thermocouples measure 

the temperature difference between the 

hot junction and the cold junction (see  

diagram on right). This helps to prevent 

parasitic thermocouple voltages.

Thermocouples

extension / compensating cables 

Overview

* Type J is used for männer thermocouples.

Thermocouple

T

e

K

n

u

l

Type     material

IEC 60584

DIN IEC 584

DIN 43710

BC 4937

see lX

see uX

Color coding 

not specified

Color coding 

not specified

rX/sX

BX

JX

TX

eX

KX

VX

nX

r

s

B

J

Iron
Copper-nickel

Copper
Copper-nickel

Nickel-chromium
Copper-nickel

uX

lX

soPtrh/

soPt

sX

BX

JX

TX

eX

KX

VX

JX/Jc

TX/Tc

eX/ec

KX/Kc

Bc

sc

Vc

Wc

NF-C 42-324

ANSI MC 96.1

rca/sca

rcB/scB

Bc

JX

TX

eX

nX/nc

KX

KcB

Kca

NiCr

Ni
Fe

CuNi

Insulated 

thermocouple wire

Measuring unit 

of hot runner  

control system

Compensating

wire

Plug connector or

direct connection

Cold junction

+
 - 

 

+
 - 

 

+
 - 

 

+
 - 

 

+
 - 

 

+
 - 

 

+
 - 

 

+
 - 

 

+

 - 

 

+

 - 

 

Nickel-chromium
Nickel

Nickel-chromium-silicon
Nickel-silicon

Copper
Copper-nickel

Iron
Copper-nickel

Platinum/20% Rhodium
Platinum/6% Rhodium

Platinum/13% Rhodium

Platinum
Platinum/10% Rhodium

Platinum

Summary of Contents for MES

Page 1: ...Technical information hot runner systems ...

Page 2: ...ins are in open position Turn on the submanifolds cylinder blocks and nozzles Heat up the entire system to production temperature In general use the soft start function of the control system Heat the main manifold with the sprue bushing to approx 80 90 of the required pro duction temperature During the heating cycle the compressed air for pin operation must be switched off Turn on mold cooling and...

Page 3: ...ate orifice are not damaged If any damage is detected please contact the männer service team Valve pin guide bushing and valve pin Use an ultrasonic cleaning system or similar equipment to clean off any dirt or deposits produced as a result of outgassing NOTE Do not use any abrasives to clean the valve pin guide bushing or valve pin If any damage is detected please contact the männer service team ...

Page 4: ...rule for blocks 3 Heater band connection with ferrule 4 Crimp contact pin 1 5 connection 5 Extension 1 5 wire 6 Parallel connection 2 tubular heating elements 7 Parallel connection with heat shrink tubing 8 Ring plug connection 9 Flat plug connection 10 Ferrule connection Grounding conductors on mold 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 N L Thermocouple Pow...

Page 5: ...his helps to prevent parasitic thermocouple voltages Thermocouples Extension Compensating Cables Overview Type J is used for männer thermocouples Thermocouple T E K N U L Type Material IEC 60584 DIN IEC 584 DIN 43710 BC 4937 See LX See UX Color coding not specified Color coding not specified RX SX BX JX TX EX KX VX NX R S B J Iron Copper nickel Copper Copper nickel Nickel chromium Copper nickel UX...

Page 6: ...032 6579 7129 7679 8231 8783 9337 9891 10446 11001 11556 12111 12667 13222 13777 14332 14887 15441 15995 16549 17102 17655 18207 18759 19311 19863 20414 20966 21517 22069 22620 23172 23725 24278 24832 25386 253 762 1277 1797 2322 2850 3382 3918 4456 4997 5541 6087 6634 7184 7734 8286 8839 9392 9947 10501 11056 11612 12167 12722 13278 13833 14388 14942 15496 16050 16604 17157 17710 18262 18814 1936...

Page 7: ...o cess output and increases or decreases the control output until the deviation is zero The control output is maintained until a new error arises The characte ristic parameter is the reset time Tv which can be set to a value from 0 0 to 999 0 seconds Cycle time T1 The cycle time is the time required to complete the heating and pause actions for a specific power setting The cycle time can be set to...

Page 8: ...GmbH Unter Gereuth 9 11 79353 Bahlingen a K Germany Phone 49 0 7663 609 0 Fax 49 0 7663 609 299 info maenner group com www maenner group com 02 12 Technical specifications subject to change Actual colors may differ ...

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